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9

14)  Remove circlip ring (48) from 

seal  sleeve  (38).  Remove 

spacer disc (47) and seal 

ring (46) from seal sleeve. 

Replace worn or damaged 

parts.

16) Remove support disc (41) seal unit (42, 43, 44) and pressure 

ring (45) of seal sleeve (38). Examine seals for signs of wear or 

cavitation, and if necessary, replace.

15) Remove leakage gasket (38B) from serrated pin (38A) on the seal 

sleave (38). Check o-ring (38C) for damage and replace if neces

-

sary. 

IMPORTANT!

 The 3.2 mm (diameter bore of the leakage 

gasket (38B) must be inserted directly on the serated pin (38A) 

of the seal sleeve (38). The leakage gasket must fit snugly to the 

seal so that the bevelled surface of the gasket faces outwords.

 

38 

38C 

38B  

 

      

 36 

 

      

38A

 

45 

44 

43 

42 

43 

42 

       41 

 

 

      

NOTE:

  Seal life can be in-

creased if the preten-

sioning allows for a little 

leakage. This assists 

lubrication and keeps 

the seals cool. It is 

therefore not necessary 

to replace seals before 

the leakage becomes 

too heavy and causes 

output and operating 

pressure to drop.

17)   Examine plunger (36) for signs of wear or cavitation. If the 

surface of the plunger is worn, screw out the plunger with a 

27mm tool. Clean centering and front surface of crosshead 

with plunger (25).Thread new plunger carefully through oiled 

seals in seal sleave. Coat thread of new plunger lightly with 

bonding agent (e.g., loctite).

GP7522GB REPAIR INSTRUCTIONS

Summary of Contents for GP7522GB

Page 1: ...4 Parts List page 5 Kits page 6 Torque Specifications page 6 Repair Instructions pages 7 10 Dimensions page 11 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair...

Page 2: ...next hour to the desired maximum operating pressure This should run in the pump but you should also check the oil temperature which should not exceed 160 o F 71 o C The torque tension on the valve cas...

Page 3: ...BSP Discharge Ports 2 1 2 MNPT Weight 408 lbs 185 kg Crankcase Oil Capacity 1 6 Gal 6 Liters Fluid End Material Stainless Steel Volumetric Efficiency 750 RPM 89 Mechanical Efficiency 750 RPM 83 A BSP...

Page 4: ...4 Exploded View GP7522GB...

Page 5: ...5193 O Ring 3 If the valve casing 50B needs to be replaced items 50C E will be included ITEM PART DESCRIPTION QTY 51C 05194 Inlet Valve Seat 3 51D 06761 Valve Plate 3 51E 06762 Valve Spring 3 51F 0676...

Page 6: ...Valve Seat 3 52D 06761 Valve Plate 3 52E 06762 Valve Spring 3 58A 07700 O Ring 3 58B 07693 Support Ring 3 GP7522GB TORQUE SPECIFICATIONS Position Item Description Lubrication Info Torque Specification...

Page 7: ...K VALVES 2 Take plugs 58 out of valve casing 50 by tightening screws 58C against valve casing with two screws 4 Take out valve assemblies 52 51 using either tool part 07662 or a stud bolt 5 Valve seat...

Page 8: ...0 N m 11 By gripping hex flats sepa rate plunger 36 from cross head 25 by means of two open end wrenches size 22mm and 27mm Valve Seat identification markings TO CHECK SEALS 13 Pull seal sleeves 38 an...

Page 9: ...kage gasket must fit snugly to the seal so that the bevelled surface of the gasket faces outwords 38 38C 38B 36 38A 45 44 43 42 43 42 41 NOTE Seal life can be in creased if the preten sioning allows f...

Page 10: ...nevenness Reassemble in reverse order Regulate axial bearing clearance to a minimum of 0 1mm and a maximum 0 15mm by means of fitting discs 20A Insert the crankshaft by passing it through on the beari...

Page 11: ...11 GP7522GB Dimensions Inches mm...

Page 12: ...part 5 Changes or modifications made by the customer or third party 6 Theoperationofpumpsandoraccessoriesexceedingthespecificationssetforth in the Operations Manuals provided by Giant Industries Inc L...

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