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recommended by Giant Industries, Inc. to further
reduce system pulsation.  Dampeners can also
reduce the severity of pressure spikes that occur
in systems using a shut-off gun.  A dampener
must be positioned downstream from the un-
loader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon request
from Giant Industries, Inc.  Required horsepower
for system operation can be obtained from the
charts on pages 3 and 6.

6.  Before beginning operation of your pumping
system, remember:  Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules.  Do not run the pump
dry for extended periods of time.  Cavitation will
result in severe damage.  Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

Finally, remember that high pressure
operation in a pump system has many
advantages.  But, if it is used carelessly
and without regard to its potential hazard,
it can cause serious injury.

2

Installation of the Giant Industries, Inc., pump
is not a complicated procedure, but there are
some basic steps common to all pumps.  The
following information is to be considered as a
general outline for installation.  If you have
unique requirements, please contact Giant
Industries, Inc. or your local distributor for
assistance.

1.  The pump should be installed flat on a base to a
maximum of a 15 degree angle of inclination to
ensure optimum lubrication.

2.  The inlet to the pump should be sized for the flow
rate of the pump with no unnecessary restrictions
that can cause cavitation.  Teflon tape should be
used to seal all joints.  If pumps are to be operated at
temperatures in excess of 140

o

 F, it is important to

insure a positive head to the pump to prevent cavita-
tion.

3.  The discharge plumbing from the pump should be
properly sized to the flow rate to prevent line pres-
sure loss to the work area.  It is essential to provide
a safety bypass valve between the pump and the
work area to protect the pump from pressure spikes
in the event of a blockage or the use of a shut-off
gun.

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connections,
and other system areas.  The use of a dampener
with Giant Industries, Inc. pumps is optional, although

INSTALLATION INSTRUCTIONS

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

IMPORTANT OPERATING CONDITIONS
Failure to comply with any of these condi-
tions invalidates the warranty

1.  Prior to initial operation, add oil to crankcase so
that oil level is between the two lines on the oil
dipstick.  DO NOT OVERFILL.

Use Giant Recommended Oil 

(p/n 01154), or the

equivalent to SAE 85-90W Industrial Grear Lube.

Crankcase oil should be changed after the first 50
hours of operation, then at regular intervals of 500
hours or less depending on operating conditions.

NOTE:  Contact Giant Industries for Service School Information.  Phone:  (419)-531-4600.

Summary of Contents for GP7150A

Page 1: ...List page 5 Pump Specifications GP7155A page 6 Kits Torque Specifications page 7 Maintenance Information page 7 Repair Instructions page 8 Troubleshooting Guide page 9 Dimensions page 10 WarrantyInfor...

Page 2: ...n 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation Teflon tape should be used to seal all joints If pumps are to be oper...

Page 3: ...hen selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor and pump pulley...

Page 4: ...4 Exploded View GP7150A and GP7155A...

Page 5: ...8 07794 SealCase GP7150A 3 38 13155 SealCase GP7155A 3 PARTS LIST GP7150A and GP7155A 5 ITEM PART DESCRIPTION QTY 38A 13156 O Ringfor38 3 38B 06258 O Ringfor38 GP7150A 3 38B 07721 O Ringfor38 GP7155A...

Page 6: ...belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor and pump...

Page 7: ...NM 58 13170 Plug 107 ft lbs 145 NM GP7150A and GP7155A TORQUE SPECIFICATIONS Inlet Valve Kit 09614 Item Part Description Qty 51B 08282 ValveSpringGuide 1 51C 07732 0100 ValveSpring 1 51D 13164 ValveP...

Page 8: ...causes output and operating pressure to drop MOUNTINGVALVE CASING Check O rings on the seal case 38 Clean surfaces of seal sleeves in gear box and sealing surfaces of valve casing 50 Push the valve c...

Page 9: ...Check inlet lines for restrictions and or proper sizing Rough Pulsating Operation with Pressure Drop Worn packing Replace packing Inlet restriction Check system for stoppage air leaks correctly sized...

Page 10: ...GP7150A and GP7155A Dimensions Inches mm 10...

Page 11: ...11...

Page 12: ...buyer or third party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Change...

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