Giant GEARBOX Series, Operating Instructions Manual

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7
Parts List - GP8155/GP8160/GP8165
Item Part Description Qty
1 05651 Crankcase 1
2 06893 Oil Filler Plug Assy. with Vent 1
3 05652 Rear Foot for Crankcase 2
4 05653 Front Foot for Crankcase 2
5 05654 Hexagon Socket Screw 4
6 05655 Hexagon Socket Screw 4
7 05656 Plug, 3/8” for Oil Dipstick 1
8 04185 Oil Dipstick Assembly 1
9 01009 O-Ring 1
10 05657 Plug M33 X 1.5 1
11 07102 O-Ring 1
12 12256 Plug 3/8” BSP 3
13 22929 Copper Washer 4
14 05036 Bearing Cover Closed 1
16 05037 O-Ring 1
17 05038 Hexagon Socket Screw M12 8
18 05039 Spring Ring 8
19 05765 Flange 1
19A 05766 Hexagon Socket Screw 6
20 05658 Tapered Roller Bearing 1
21 05659 Tapered Roller Bearing 1
21A 05042 Fitting Disc 3
21B 05043 Fitting Disc 3
21C 05113 Fitting Disc 3
22 05741 Crankshaft For Gear 1
23 05661 Fitting Key 1
24 05047 Conn-rod Assembly 3
25 05048 Crosshead c/w Plunger 3
28 05049 Crosshead Pin 3
29 05051 Hexagon Screw 6
29A 07408 Hexagon Nut 2
29B 05383 Bracket 2 for Cooling Hose 2
29C 05662 Support Clamp 2
29D 05381 Bracket 1 for Cooling Hose 1
30 05052 Cover Plate 1
30A 07225-0100 Hexagon Screw 5
30B 13136 Grommet 5
30C 08280 Washer 9
30D 05050 Splash Cover 1
31 07623 Eye Bolt 4
32 05058 Radial Shaft Seal 3
32A 03118 Scraper 3
33 03119 Seal Retainer 3
33A 05056 O-Ring 3
33B 05054 Clip Ring 3
33C 05059 Fitting Disc 3
34 05060 Oil Shield 3
36A 05063 Plunger Pipe Cover,
GP8160/GP8165 3
36B 05280 Plunger, GP8155 3
36B 05061 Plunger, GP8160 3
36B 05115 Plunger, GP8165 3
36C 05062 Tension Screw 3
36D 07665 Copper Washer 3
36E 06900 Centering Sleeve 3
38 05283 Seal Case, GP8155 3
38 05064 Seal Case, GP8160/GP8165 3
38A 13286 O-Ring, GP8155 6
38A 06667 O-Ring, GP8160/GP8165 6
38B 05281 Support Ring, GP8155 Only 6
39 05275 Seal Sleeve, GP8155 3
39 05065 Seal Sleeve, GP8160 3
39 05116 Seal Sleeve, GP8165 3
39A 05066 O-Ring 3
40 07723 Seal Ring, GP8155 3
40 05067 Seal Ring, GP8160 3
40 06996 Seal Ring, GP8165 3
41 05276 Pressure Ring, GP8155 3
41 05068 Pressure Ring, GP8160 3
41 05117 Pressure Ring, GP8165 3
42 05277 Sleeve, GP8155 9
42 05069 Sleeve, GP8160 9
42 06997 Sleeve, GP8165 9
43 05278 Sleeve Support Ring, GP8155 3
43 05070 Sleeve Support Ring, GP8160 3
43 05118 Sleeve Support Ring, GP8165 3
Item Part Description Qty
45 05279 Seal Tension Spring, GP8155 3
45 05071 Seal Tension Spring, GP8160 3
45 05119 Seal Tension Spring, GP8165 3
49 05072 Stud Bolt 8
49A 05073 Hexagon Nut 8
50 05074 Valve Casing,
GP8155/GP8160/GP8165 1
50 05074-3000 Valve Casing, -1000 Versions 1
50A 13162 Centering Stud 2
50B 05075 Discharge Casing,
GP8155/GP8160/GP8165 1
50B 05075-3000 Discharge Valve Casing,
-1000 Versions 1
51 04186 Suction Valve Assembly 3
51A 04166 Spring Tension Cap 3
51B 05078 Suction Valve Seat 3
51C 05079 Valve Plate 3
51D 07658 O-Ring 3
51E 05080 Valve Spring 3
52 04188 Discharge Valve Assembly 3
52A 04166 Spring Tension Cap 3
52B 05084 Discharge Valve Seat 3
52C 05079 Valve Plate 3
52D 06258 O-Ring 6
52E 05080 Valve Spring 3
56 05085 Discharge Valve Adaptor 3
56A 06258 O-Ring 3
57 05086 Pressure Spring 3
57A 07210-0100 Pressure Spring 3
58 05087 Hexagon Socket Screw 12
59 07109 Plug, 1/2” BSP 2 (3*)
59A 06272 Copper Seal 2 (3*)
60 06909 Plug, 1-1/4” BSP,
GP8155/GP8160/GP8165 1
60 13151 Plug, 1-1/4” BSP, -1000 Versions 1
61 05088 Plug, 3” BSP 1
62 05302 Plug, 1/4” BSP 6
62A 06934 Copper Gasket 6
66 03193 Gear Cover 1
67 08484 Hexagon Screw 11
67A 08041 Washer 11
68 04445 Cylinder Pin 2
69 04171 Gear Wheel Set (1500 RPM=2.6) 1
69 04170 Gear Wheel Set (1800 RPM=3.1) 1
69 05767 Gear Wheel Set (2200 RPM=3.8) 1
69 05666 Gear Wheel Set (2600 RPM=4.5) 1
70 07614 Fitting Key 1
71 04571 Spacer Ring 1
72 05667 Hexagon Screw 1
73 05608 Shaft Seal Ring for Gear 1
74 05668 Self-Aligning Roller Bearing 1
75 05669 Roller Bearing 1
75A 05670 Fitting Disc 1
76 03309 Gear Seal 1
78 05025 Oil Cooler (Items K1 - K19) 1
79 07662 Valve Puller (Not Shown) 1
K1 05026 Cooling Vane Plate 1
K2 05027 Seal for Gear Cover 2
K3 05028 Gear Cover 1
K4 05029 Hexagon Hd Cntrsnk Screw 4
K5 07381 Hexagon Socket Screw 8
K6 08041 Washer 8
K7 05030 Connection for Oil Cooler 1
K8 06272 Copper Seal 6
K9 07109 Plug, 1/2” BSP 2
K10 05031 Connecting Branch 3
K11 05032 U-Joint Connector c/w Nut 3
K12 05033 Tube for Cooler 2
K13 05402 Hose Clamp 4
K14 05403 Hose Guard 2
K15 05404 Hose Coupling Nut 1
K16 05405 Flat Gasket 4
K18 04158 Hexagon Socket Screw 4
K19 05053 Washer 4
*3 pieces for GP8155/GP8160/GP8165