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ON RESIDENTIAL ELECTRIC, 

GAS-FIRED WATER HEATERS AND STORAG

E TANKS

(Hereunder referred to as “Unit” or “Equipment”)

GENERAL

The manufacturer warrants 

that, 

subject 

to verification of your warranty

 

claim 

wit

hin 

the

 

warrant

pe

riod 

de

scribe

be

low

the

 

ne

ce

ssary

 

corrective actions will be taken to either repair or replace the defective

 

unit or component part subject to the terms and conditions outlined in

 

this document. F

urthermore, any replacement unit or component part

 

supplied under warranty will carry only the warranty remaining portion,

 

based 

on 

the 

original 

unit 

installation 

date. 

However

the 

warranty 

is 

limited to one (1) replacement unit. If due to some 

unusual circumstance,

 

a replacement unit or component part is found to be defective by our

 

inspection department, another unit or component part will be provided

 

in order to fulfill the obligation of the original warranty

. This warranty

 

applies 

only 

to 

the 

original 

owner 

that 

purchased 

the 

unit, 

to 

the 

unit

 

original installation location, and it is not transferable. In order to benefit

 

from this warranty

, the warranty reply card must be completed and sent

 

back to GIANT within forty

-five (45) 

days 

of the unit purchase date,

 

otherwise the warranty will be 

as follows: 

SIX (6) 

years 

(for a 

residential

 

water heater in a family dwelling), FIVE (5) years (for a storage tank in a

 

family 

dwelling) 

and 

ONE 

(1) 

year 

(for 

any 

installation 

other 

than 

family

 

dwelling) from the manufacturing date, without exception.

THE INNER TANK

If the warranty card is returned within the applicable time frame and the

 

inner tank leaks within the shorter of the two following periods: SIX (6)

1

 

years 

after 

the 

original 

installation 

date 

or 

NINETY 

(90)

2

 months 

after

 

the manufacturing date, whichever comes first, a replacement unit will be

 

provided to the original unit owner

. Use of the equipment for purposes

 

other than for a family dwelling limits the warranty to ONE (1) year

Ex

ceptions:

1

 : Or FIVE (5) years for storage tanks

2

 : Or SEVENTY

-EIGHT (78) months for storage tanks

COMPONENT PARTS

If any component part is found to be defective within SIX (6)

4

 years from

 

the 

original 

installation 

date, 

provided 

said 

defective 

part 

is 

an 

in-house

 

factory made piece or an original factory approved OEM piece, the

 

manufacturer will provide a replacement part after the receipt and testing

 

of such part.

4

 : Or ONE (1) year for storage tanks

THIS WARRANTY DOES NOT APPLY IN THE FOLLOWING CASES:

1)

 

To defects or malfunctions resulting from failure to properly install,

 

operate, or maintain the unit in accordance with the Owner

’s Manual.

2)

 

If the installation does not comply with existing Standards, in particular

but not limited to, the National F

uel Gas Code (ANSI Z223.1/NFP

54), National Electrical Code (NFP

A 70), National Standard Plumbing

 

Code 

(NSPC), as 

well 

as any other 

existing 

codes or standards, local

 

regulations, and good practices.

3)

 

To any damage or failure caused by abuse, fire, floods, freezing, or other

 

acts of God.

4)

 

To any damage or failure caused by operating the unit without an

 

approved temperature & pressure-relief valve having been installed.

5)

 

To any damage or failure caused by powering any energy source while

 

the 

equipment 

is 

empty 

or 

partially 

empty 

or 

contains 

sediment 

build-

up resulting in dry firing of the heating elements.

6)

 

To any damage or failure caused by connecting the unit to any other

 

sou

rc

e of e

ne

rg

y not

 a

ppr

ov

ed by

 G

IAN

T or

 b

y ope

rat

in

g t

he

 

equipment 

for 

other 

use 

than 

with 

potable 

water 

without 

any 

additives

 

such as salt, chlorine, or chemicals other than those added for the

 

purpose of rendering the water fit to drink.

7)

 

To any damage or failure caused by the removal of the anode and/or by

 

not assuring that there is a working anode in the unit at all times. 

‘‘All

 

anodes must be checked at least once every two (2) years &

 

replaced, if necessary

’’

8)

 

To any damage or failure caused by the use of the unit with a water

 

softener if the magnesium anode has not been replaced by an aluminum

 

anode approved by GIANT

, as well as the addition of zinc pellets.

9)

 

To any damage or failure caused by having affixed to the unit any

 

non-factory 

made 

or 

factory 

approved 

replacement 

part(s), 

such 

as

 

elements, 

controls, 

dip-tubes, 

anode, 

induced-current 

anode, 

relief

 

valves, etc.

10)

 T

o any damage caused by not having the unit installed adjacent to a free- flowing drain or in a pan or basin connected to such free-flowing drain.

11)

 For all equipment operated at water temperatures exceeding the

 

maximum operating setting of the thermostat and/or the high limit

 

control, at a pressure exceeding the one listed on the rating plate, for

 

equipment subject to a water

-hammer effect that reverses the bottom

 

of the tank, units that are installed in a closed-looped system without

 

any adequate expansion tank

3

 being installed as well as equipment

 

installed in a system equipped with a backflow preventer

, a pressure-

reducing valve, or any other device, such as a check valve, without an

 

adequate expansion tank

3

 being installed.

       3

 : Or any other method accepted by the competent authority

.

12)

 T

o any unit drained for wintering purposes.

13)

 T

o any performance issue 

caused by 

the poor selection of equipment,

 

power supply

, wiring, or fuse / breaker

.

14)

 T

o any unit from which the rating plate has been removed or altered.

15)

 T

o any break or damage caused by a water

-hammer effect coming

 

from, but not limited to, a quick-closing valve, a solenoid valve, or

 

any other valves without an adequate pre-fabricated expansion tank

 

being installed in compliance with existing codes, standards, and good

 

practices.

16)

 T

o any issue caused by the installation of water connections not

 

compatible with the equipment inlet and outlet ‘‘NPT’’ connections.

17)

 T

o any unit installed outside of the United States.

SERVICE LABOUR RESPONSIBILITY

This 

warranty 

does not cover any 

labour 

expense for 

diagnostic, service,

 

removal, or re-installation of a replacement unit. All such expenses are the

 

responsibility of the unit owner

.

SHIPPING COSTS

If a unit or component part is deemed to be replaced, the manufacturer

 

will pay the transportation costs to ship said replacement unit or part to

 

a convenient authorized distributor or retailer of our choice. The unit

 

owner 

must 

pay 

for 

any 

local 

cartage 

including 

the 

cost 

of 

returning 

the

 

replaced unit or component part to the authorized distributor or retailer

.

CLAIM PROCEDURE

Any claim covered by the warranty must be made to GIANT within a

 

maximum of thirty (30) days from the date the defect is first discovered.

 

Failure to provide a written notice for such defect to the manufacturer

 

within the allocated time frame will void the warranty

. Any claim for

 

warranty service should be made with your contractor

, wholesaler

, or

 

retailer from whom the unit was purchased. In turn, said contractor

wholesaler

or 

retailer 

will 

contact 

the 

manufacturer

If 

this 

procedure

 

cannot be followed, please contact a local contractor

, wholesaler

, or

 

retailer distributing our products. For further warranty information,

 

please call our customer service department at (514) 645-8893 or

  

1-800-363-9354, 

option 1. 

In 

order 

to 

answer 

your 

call 

promptly

, prior

 

to calling the factory

, please make sure to have handy the unit model

 

and serial number that is found on the rating plate, on the side of the

 

unit. P

roof of purchase showing the date and name of the business from

 

whom the unit was purchased is mandatory if the manufacturing date goes

 

beyond the warranty period offered by the manufacturer

If 

an 

exact 

replacement 

unit 

is 

unavailable 

for 

whatever 

reason 

such 

as,

 

but not limited to, changes in government standards, the manufacturer

 

agrees 

to 

provide 

unit 

or 

component 

part with 

comparable 

features.

 

If government regulations or industry standards require the replacement

 

unit 

or 

component 

part 

to 

have 

features 

not 

found 

on 

the 

defective 

unit

 

or component part, the unit owner will be charged the difference in price

 

associated with these required features. If such owner pays the difference

 

in price for these required features, they will benefit from a complete new

 

Standard Basic Limited W

arranty for the replacement unit.

MISCELLANEOUS

No one is authorized to modify any conditions of this actual warranty

The manufacturer will not honour any other warranty of any kind other

 

than what 

is 

offered. 

No claims 

for incidental or consequential damage

 

(including damage from leakage) will be accepted. If the warranty card is not

 

returned to us, a proof of purchase showing the name, date, and location

 

of the original point of purchase is mandatory to process any warranty

 

claim. Failure to provide such documentation will result in the lesser of

 

the 

warranty 

periods being offered, as stated in the ‘‘GENERAL

’’ section.

  

In order to avoid any confusion and/or disputes, we suggest that

 

the warranty card be completed and returned to us no later than

 

forty

-five (45) days after installation.

© 2017  Giant Factories Inc. 

 

40, Lesage Avenue, Montréal-East (Québec), Canada H1B 5H3

 

  54000083

 

 GI-PM019En-US-1017

 

Summary of Contents for UG40

Page 1: ...r appliance WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building From a neighbour s phone immediately call your gas supplier Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the g...

Page 2: ...er les endroits humides et les températures sous le point de congélation Si le détecteur décèle la présence de vapeurs inflammables le contôle au gaz se vérouillera et le chauffe eau cessera de fonctionner Ne tentez pas de le remettre en marche Faite inspecter le chauffe eau immédiatement par un technicien de service qualifié ou le fournisseur de gaz ATTENTION Safety Information 3 Installation Ins...

Page 3: ...risk of injury and tell you what will happen if the instructions are not followed This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING Serious injury or death can occur if you do not follow the instructions immediately Serious injury or death can...

Page 4: ... floor However should this water heater be installed directly on carpeting the carpeting must be protected by a wood or metal panel beneath the water heater This panel must extend at least three 3 inches 7 6 cm beyond the width and depth of the water heater Should the water heater be installed in an alcove or closet the entire floor area must be covered by the panel Minimum Clearances The minimum ...

Page 5: ...tes see Figure 4 This water heater must be vented directly to the outdoors either horizontally through the wall or vertically through the roof The venting must not be attached to an existing chimney or in com mon with any other appliance and must not be insulated If pos sible locate the water heater so that the venting length and number of elbows are kept to the minimum necessary to reach the outs...

Page 6: ...rubber transition fitting and in every case before the first elbow Vent System Adaptor Drain Outlet Rubber transition fitting Rubber transition fitting Vent System Adaptor Drain Outlet Rubber transition fitting Increaser Adaptor 2 X 3 Increaser Adaptor 2 X 3 Rubber transition fitting Adaptateur du système Vent System Adaptor Drain Outlet Rubber transition fitting Rubber transition fitting Vent Sys...

Page 7: ...m the center line of the terminal E Clearance to unventilated soffit F Clearance to outside corner G Clearance to inside corner H Clearance to each side of center line extended above meter regulator assembly I Clearance to regulator vent oulet 3 feet 91 cm from the regulator vent outlet and 3feet 91 cm horizontally from the vertical center line of the regulator vent outlet to a maximum vertical di...

Page 8: ...ermination elbow shall be equipped with a standard wire mesh screen Connect and secure all piping and elbows from the power venter to the wall When the installation is completed the vent and air intake terminals must be at two 2 inches 5 1 cm from the exterior surface of the wall see Figure 2 Do not extend vent or air intake piping past this length Make sure that all piping is properly supported I...

Page 9: ...th a plumbing roof boot or equivalent flashing Make sure that all piping is properly supported If the venting will pass through an enclosed area make sure to leave at least one 1 inch 2 5 cm clearance around the piping for air circulation Figure 8 Clamp or Strap Not included field supplied 1 2 5 cm Min 2 5 cm Max Exhaust voir codes locaux Coude optionnel Exhaust 12 30 5 cm min above grade or antic...

Page 10: ...shing Vent Termination elbow Short piece of pipe Street Elbow Clamp or strap Air intake Roof Min 18 in 46 cm above roof or 12 in 30 5 cm above anticipated snow level whichever is the highest and max 24 in 61 cm above roof without additional support Entrée d air Air intake Exhaust Entrée d air Sortie Not included field Supplied Not included field Supplied Figure 9 de Flashing Short piece of pipe St...

Page 11: ...g cannot exit through the wall at a height greater than or equal to twelve 12 inches 30 5 cm above ground level or anticipated snow level the installation must be modified to include a vent riser as shown in Figure 11 The maximum equivalent length of vent pipe including the vent riser must be in accordance with the specifications in this manual In cold environment where conditions present a risk o...

Page 12: ...1 cm black restric tor screen when total equivalent length is twenty five 25 feet 7 6 m or less otherwise a standard wire mesh screen shall be installed If using the three 3 inch 7 6 cm concentric vent system from IPEX be sure to install the three 3 inch 7 6 cm black restrictor screen when total equivalent length is eighty 80 feet 54 9m or less otherwise a standard wire mesh screen shall be instal...

Page 13: ...e the COLD water inlet and the HOT water outlet These fittings are both 3 4 NPT male thread Make sure that the dip tube is installed in the cold water inlet Install a shut off valve close to the water heater in the cold water line It is recommended that unions be installed in the cold and hot water lines so that the water heater can be easily disconnected if servicing is required When assembling t...

Page 14: ... is obtained 4 Check all of the plumbing connections to make sure there are no leaks Gas Connections DANGER WARNING CAUTION AVERTISSEMENT ATTENTION DO NOT attempt to use this water heater with any gas other than the type of gas shown on the water heater rating plate Failure to follow this instruction can result in property damage personal injury or death The gas piping must be installed as indicat...

Page 15: ...1 All piping and components that are used in the system must be of a nonferrous type suitable for potable water This also applies to any sealant used 2 When used as a dual purpose water heater it must not be connected to any system that has been previously used for non potable water heating This includes any piping because in all probability existing piping would have been in the past treated with...

Page 16: ...itch Vacuum Switch N O Vacuum Switch N C Blower Unit Power Cord Hot Surface Ignitor Flame Sensor Gas Control Capacitor Flammable Vapor Sensor High Limit Switch Vacuum Switch N O Vacuum Switch N C Cordon d Alimentat Condensateur Interrupteur Haute Limite Interrupteur de Pression Négative N O Interrupteur de Pression Négative N F Unité d évacuation Unité d évacuation Cordon d Alimenta Condensateur I...

Page 17: ...g been secured with the appropriate primer and solvent based cement when necessary Has the venting been supported at the proper intervals Have precautions been taken against condensation flowing into the power venter Water Piping Is the dip tube installed in the cold water inlet Has a temperature and pressure relief valve been installed Does this valve have a discharge line installed and is it pip...

Page 18: ... Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water A B Q 1 STOP Read the safety information above to the left on this label 2 Toggle the ON OFF switch located on the gas control to the ON position 3 Set the thermostat to the lowest setting by pressing the COOLER and HOTTER buttons at...

Page 19: ...52 130 54 135 57 140 60 145 63 150 66 160 71 APPROXIMATE TIME TO CAUSE INJURY N A 5 Minutes 30 Seconds 5 Seconds 1 5 Seconds Under 1 Second DISPLAY CLIGNOTANT TEMPÉRATURE APPROXIMATIVE F C 70 21 Vacances 110 43 115 46 120 49 125 52 130 54 135 57 140 60 145 63 150 66 160 71 TEMPS NÉCESSAIRE POUR CAUSER UNE BRÛLURE S O 5 minutes 30 secondes 5 secondes 1 5 seconde moins d une seconde AFFICHAGE Figure...

Page 20: ... the presence of flammable vapours while the water heater is operating the gas control will switch to lock out mode and the water heater will shut down If the water heater is not operating when the flammable vapours are detected the control will switch to lock out mode and prevent the water heater from lighting After a flammable vapour incident has occurred and the flammable vapours have dissipate...

Page 21: ...iminated or reduced by changing the anode to aluminum anode combined with zinc pellets and by chlorinating the water heater and the plumbing system If the problem persists special filtration equipment may be required Under no circumstances is the anode to be removed from the water heater on a permanent basis Removal of the anode will lead to premature failure of the water heater and void the warra...

Page 22: ... the installer of the water heater or the local gas utility 3 If you still cannot solve the problem contact the manufacturer s Customer Service Department by e mail at service giantinc com or toll free at 1 800 363 9354 option 1 To help serve you in a quick and efficient manner always have the following information ready a Model number b Serial number c Date of installation d Where the water heate...

Page 23: ...ective Cover 4 Ignitor Assembly 5 Burner Assembly 6 Inner Access Doors 7 Outer Access Door 8 Brass Drain Valve 9 Overflow Tube 10 Closed end dip tube with heat trap 11 Magnesium Anode 12 Temperature Pressure Relief Valve 13 Flue Baffle 14 Inlet Rubber Adaptor 15 Vacuum Switch Inlet 16 Vacuum Switch Outlet 17 High Limit Switch 18 Rubber transition fitting 19 Blower Assembly 20 Outlet Nipple with heat...

Page 24: ...good working condition 5 Low voltage to the water heater Check and repair 7 The gas valve driver circuit 1 Turn off the power to the water heater for 10 seconds and then back on 2 If the above step did not clear the error replace the gas control 8 The internal microcomputer 1 Turn off the power to the water heater for 10 seconds and then back on 2 If the above step did not clear the error replace ...

Page 25: ... gas utility company Defective gas control Replace with new gas control High operating costs Gas control set too high Turn temperature dial to desired temperature Sediment or lime in tank Drain Check to see if water treatment is necessary Water heater is undersized Install size of water heater that meets demand Wrong piping connections Correct piping dip tube must be in cold inlet Leaking faucets ...

Page 26: ...lled for first time Let water heater warm up Problem should go away If it per sists check all plumbing connections for leaks Heavy draws of hot water with very cold refill water Let water heater warm up Problem should go away If it persists check all plumbing connections for leaks Water heater is undersized Install size of water heater that meets demand Combustion odours Insufficient secondary air...

Page 27: ...1 60 153 14 3 4 37 61 1 4 156 70 1 2 179 20 51 8 20 19 5º 90 0º 29 74 All UG50 9 3 8 24 50 3 8 128 58 5 8 149 14 3 4 37 59 3 4 152 69 175 22 56 8 20 17 4º 90 0º 29 7 8 76 All UG60 9 3 8 24 50 1 4 128 58 5 8 149 14 3 4 37 60 1 8 153 69 1 8 176 24 61 8 20 15 6º 90 0º 32 81 J G K H B E F C D A I 27 ...

Page 28: ... valves etc 10 To any damage caused by not having the unit installed adjacent to a free flowing drain or in a pan or basin connected to such free flowing drain 11 For all equipment operated at water temperatures exceeding the maximum operating setting of the thermostat and or the high limit control at a pressure exceeding the one listed on the rating plate for equipment subject to a water hammer e...

Page 29: ...ected to such free flowing drain 11 For all equipment operated at water temperatures exceeding the maximum operating setting of the thermostat and or the high limit control at a pressure exceeding the one listed on the rating plate for equipment subject to a water hammer effect that reverses the bottom of the tank units that are installed in a closed looped system without any adequate expansion ta...

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