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17

GENERAL MAINTENANCE

In certain water conditions, the anode will react with
the  water,  producing  discoloured  or  smelly  water.
The most common complaint is hot water that smells
like rotten eggs. This phenomenon is the result of the
reaction  between  the  anode  and  hydrogen  sulfide
gas dissolved in the water, which occurs frequently
in  well  systems.  This  problem  can  usually  be 
eliminated  or  reduced  by  changing  the  anode  to  a
type  more  suitable  for  these  conditions  (aluminum
anode)  and  by  chlorinating  the  water  heater  and
plumbing  system.  If  the  problem  persists,  special 
filtration  equipment  may  be  required.  Under  no 
circumstances is the anode to be removed from the
water heater on a permanent basis. 

Removal of the

anode will lead to premature failure of the water
heater and void the warranty

Hydrogen  gas  can  be  produced  in  a  hot  water 
system  that  has  not  been  used  for  a  long  period 
of  time  (generally  two  [2]  weeks  or  more).

H Y D R O G E N   G A S   I S   E X T R E M E LY  

F L A M M A B L E

. It  is  highly  recommended 

to  open  the  hot  water  faucet  in  the  kitchen  for 
several  minutes  before  you  use  any  electrical
appliances  connected  to  the  hot  water  system,
such  as  a  dishwasher  or  washing  machine.  If
hydrogen gas is present, there will be an unusual
sound, such as air escaping through the pipe, as
the hot water faucet is opened. 

DO  NOT

smoke

or introduce an open flame near the faucet when it
is opened.

Draining the Water Heater

To completely drain the water heater:
1) Turn the temperature dial clockwise           to the

Pilot Lighting

” position.

2) Rotate  and  partially  depress  the  gas  control  knob

clockwise            to the “

OFF

” position.

3) Shut  off  the  gas  supply  to  the  water  heater  by 

closing the manual shut-off valve.

4) Close the cold water supply to the water heater by

closing the cold water supply valve.

5) Connect  one  end  of  a  garden  hose  to  the  water

heater drain valve and put the other next to a free
flowing drain.

6) Open  the  drain  valve  by  inserting  a  flat  head 

screwdriver  into  the  slot  on  the  head  of  the  drain
valve and turning the knob counterclockwise           .

7) Open a hot water faucet to allow air into the system.

Vacation

If  you  are  planning  a  vacation  or  other  prolonged
absence,  it  is  highly  recommended  to  shut  off  the
gas  supply  and  the  cold  water  supply  to  the  water
heater. This will save energy, protect against property
damage  in  the  event  the  water  heater  leaks,  and 
prevent  the  build-up  of  hydrogen  gas.  If  the  water
heater and piping are exposed to freezing tempera-
tures, they should both be drained. 

Remember  to  check  the  water  heater  thoroughly
after  it  has  been  shut  off  for  an  extended  period  of
time  before  putting  it  back  in  operation.  Make  sure
that the water heater is completely full of water, and
that  the  cold  water  supply  manual  shut-off  valve  is
open, before lighting the burner.

Getting Service for your Water Heater

If  you  are  having  problems  with  your  water  heater,
follow these three easy steps:

1) Consult the Troubleshooting Guide contained in this

manual  (

see  Page  18

).  It  lists  the  most  common

problems  experienced  with  your  gas-fired  water
heater. The solutions you find listed may provide a
quick and simple solution to your problem and save
you time and money.

2) If  the  solution  listed  in  the  Troubleshooting  Guide

does  not  solve  the  problem  or  if  your  particular 
problem  is  not  listed  in  the  guide,  contact  the
installer of the water heater, or the local gas utility.

3) If  you  still  cannot  solve  the  problem,  contact  the

manufacturer’s  Customer  Service  Department  by 
e-mail at 

[email protected]

or by telephone

at 

1-800-363-9354

.  To  help  serve  you  in  a  quick

and  efficient  manner,

always  have  the  following

information ready:

a) Model number.
b) Serial number.
c) Date of installation.
d) Where the water heater was purchased.
e) Complete address where the water heater 

is installed.

f) A description of the problem.

WARNING

A

Summary of Contents for RESIDENTIAL DIRECT VENT GAS-FIRED WATER HEATERS

Page 1: ... explosion may result causing property damage personal injury or death DO NOT store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building From a neighbour s phone immediately call your gas supplier Follow the gas supp...

Page 2: ...ts 18 Troubleshooting Guide 19 Warranty 22 This water heater meets the FVIR requirements in the standard for water heater It is equiped with a sealed combustion chamber and air intake system so it will not use any surounding air for combustion it will use combustion air from outside the building where the vent terminal is located thus it will prevent combustuble vapours from igniting outsite the w...

Page 3: ...heater Many safety related messages have been provided in this manual and on your water heater Always read and obey all safety messages These messages will point out the potential hazard tell you how to reduce the risk of injury and tell you what will happen if the instructions are not followed This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you an...

Page 4: ...Installation Code in Canada and or the National Fuel Gas Code ANSI Z223 1 NFPA54 in the United States Never operate the water heater unless it is properly ventilated to the outdoors and has adequate air supply for proper operation Failure to properly install the venting system could result in property damage personal injury or death This water heater is a direct vent gas water heater that draws al...

Page 5: ...ns detail the installation of the co axial flexible vent pipe kit supplied with every water heater 1 Place the water heater in it s final position refer to the Location and Minimum Clearances sections for correct positioning requirements and verify if you are able to install the vent kit in accordance with the specifications illustrated in Figure 3 Note a The vent kit of this water heater can be i...

Page 6: ...cm 3 feet 0 91 m F Clearance to each side of center line extended above 3 feet 91 cm within a 3 feet 91 cm within a m 7 5 4 t e e f 5 1 t h g i e h m 7 5 4 t e e f 5 1 t h g i e h y l b m e s s a r o t a l u g e r r e t e m above the meter regulator above the meter regulator assembly assembly G Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other applia...

Page 7: ... the free reducer Insert the 6 inch 15 2 cm end of the reducer into the end of the flexible pipe that does not already have a reducer installed and secure them together with a six 6 inch 15 2 cm hose clamp Pull the 3 inch 7 6 cm flexible pipe over the 3 inch 7 6 cm pipe of the termination kit Secure them together with a three 3 inch 7 6 cm hose clamp Insert the 5 inch 12 7 cm end of the free reduc...

Page 8: ...ert the five 5 inch 12 7 cm end of the reducer over the five 5 inch 7 6 cm air boot extrusion Secure them together with three 3 1 2 thread cut ting screws see Figure 7 7 Use metal hangers to keep the horizontal runs of flexible pipe with a minimum rise of 1 4 inch foot 21 mm m from the water heater to the termination kit see Figure 8 When the installation is complete visually inspect the venting s...

Page 9: ...r Supply Systems CSA 4 4 in Canada and ANSI Z21 22 in the United States This relief valve has a maximum set pressure that does not exceed the hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a BTU h rating equal to or greater than the input rating as shown on the water heater rating plate It should never be plugged or removed from the opening marked for it on the water heater...

Page 10: ...If the relief valve discharges water on a continual basis it may indicate a malfunction of the relief valve and a qualified service technician must be called to have the system checked and the problem corrected Filling the Water Heater NEVER operate the water heater unless it is completely filled with water Failure to follow this instruction can result in premature failure of the water heater that...

Page 11: ...taken at test pressures in excess of 1 2 psi 3 5 kPa the water heater and its gas supply manual shut off valve must be disconnected from the gas supply piping system and the end of the pipe sealed with a female cap If the testing is to be undertaken at a test pressure less than 1 2 psi 3 5 kPa the gas supply manual shut off valve must be closed A high altitude orifice MUST BE installed for water h...

Page 12: ...eating and potable water supply and that the application will meet all local codes and public utility requirements Note It is good practice to oversize the water heater to ensure that all of the potential hot water require ments are available Check valve Cold to water heater Air handler Water heater Hot to house Circulation Pump Outlet to the space heating circuit Inlet from the space heating circ...

Page 13: ...n installed with a minimum rise of 1 4 inch per foot 21 mm m of run L Have all of the vent air intake joints been sealed with high temperature silicone sealant L Has the venting been supported at the proper intervals with metal hangers L Water Piping Is the dip tube installed in the cold water inlet L Has a temperature and pressure relief valve been installed L Does this valve have a discharge lin...

Page 14: ...staller service agency or the gas supplier DO NOT light this water heater if It is not full of water The gas supplied does not match the type listed on the rating plate The sight glass or burner access door gasket has been damaged or broken Gasoline or other flammable vapours and liquids have been stored in the vicinity of the water heater Failure to follow these instructions can result in propert...

Page 15: ...g is created Stacking is the result of increased cycling of the burner and can produce very hot water temperatures at the hot water outlet Always remember to check the hot water coming out of any faucet with your hand before use This will reduce the risk of scalding related injury The gas control valve is equipped with an energy cut off E C O Should the temperature of the water exceed 194 F 90 C t...

Page 16: ...move the inner access door at any time If the combustion chamber must be accessed to clean the burner assembly a quali fied service technician must be called Failure to follow these instructions can result in property damage personal injury or death Water Heater Tank Drain a pail of water through the drain valve at least once a year This will remove excess sediment from the bottom of the tank This...

Page 17: ...the water heater drain valve and put the other next to a free flowing drain 6 Open the drain valve by inserting a flat head screwdriver into the slot on the head of the drain valve and turning the knob counterclockwise 7 Open a hot water faucet to allow air into the system Vacation If you are planning a vacation or other prolonged absence it is highly recommended to shut off the gas supply and the...

Page 18: ... assembly 4 Burner assembly 5 Inner access door kit 6 Outer access door 7 Brass dain valve 8 Overflow tube 9 Dip tube 10 Magnesium anode rod 11 Temperature pressure relief valve 12 Outlet nipple 13 Flue baffle 14 Flue reducer 15 Complete vent kit 16 Flexible vent pipe 17 Wind tamer exterior vent cap REPLACEMENT PARTS ...

Page 19: ... not blocked Orifice too large Replace with correct orifice Defective gas control valve Replace with new gas control valve The flame burns at Low gas pressure Check with gas utility company the orifice Defective gas control valve Replace with new gas control valve The pilot will not light No gas Check with gas utility company or remain lit Dirt in gas line Notify utility Install dirt leg in gas li...

Page 20: ...erature Improper calibration Replace gas control valve Flue clogged Clean Check for source of trouble and correct Water heater is undersized Install size of water heater that meets demand Wrong piping connection Correct piping dip tube must be in cold inlet Wasted hot water Advise consumer Leaking water Poorly sealed hot or cold water connections Tighten threaded connections gas control valve thre...

Page 21: ...ke terminal is not blocked Flue clogged Clean Check for source of trouble and correct Smoking and carbon Insufficient secondary air Check that the vent air intake terminal is not blocked formation sooting Low gas pressure Check with gas utility company Burner flame yellow lazy Refer to The burner flame is yellow and lazy Flue clogged Clean Check for source of trouble and correct Defective gas cont...

Page 22: ...mage caused by not having the water heater installed adjacent to a free flowing drain in the event of water leakage 10 If the heater is operated at water temperatures exceeding the maximum setting of the operating or high limit control or the heater is not supplied with potable water free to circulate at all times 11 If the heater has experienced the effect of thermal expansion due to excessive pr...

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