Giant Factories InnoFlue Centrotherm Owner'S Manual Installation And Operating Instructions Download Page 20

20

TROUBLESHOOTING GUIDE

Note for models with a manual reset only:

 Since the high limit switch on the blower is in series with the pressure switch, the problem could be that the high limit 

switch tripped. Reset the high limit Switch by pressing on the red button in the middle of the switch.

1

An open earth ground circuit to the ignition.

1)  Check that the earth ground conductor is properly connected at the fuse box or breaker panel and the water heater.

2)  Check that the grounding conductors on the water heater are properly connected and secure.

2

A wiring error or a high resistance to earth 

ground.

1)  Check for proper connection of the line neutral and line hot wires. 

2)  Check that the water heater is securely connected to earth ground.

3

The pressure switch remained closed longer 

than 5 seconds after the call for heat began.

1)  The pressure switch wiring is incorrect.

2)  The pressure switch is defective and must be replaced.

4

The pressure switch remained open  

longer than 5 seconds after the power venter 

was energized. 

(see note at the bottom of the page)

1)  The pressure switch wiring is incorrect.

2)  The pressure switch tubing is not properly connected.

3)  There are obstructions or restrictions in the water heater air intake or exhaust flue.

5

The self diagnosing test has detected an error 

in the hot surface ignitor circuit.

1)  Check the wiring is correct and secure.

2)  Disconnect the ignitor connector and measure the ignitor resistance with an accurate  

ohmmeter between pins 1 and 2. Resistance should be between 11.5 and 18.8 ohms.  

If the reading is incorrect, replace the hot surface ignitor.

3)  If the above checks are good, replace the gas control valve.

6

The maximum number of ignition retries or 

recycles has been reached and the system is 

in lock-out mode.

1)  Check if the gas supply is off or too low to operate.

2)  Check the flame sensor rod to see if it is located properly and free from contamination. Reposition the flame sensor 

rod or lightly clean it with an abrasive cloth.

3)  The hot surface ignitor may not be positioned correctly. Reposition as necessary.

4)  Check that the hot surface ignitor and flame sensor rod are wired correctly and in good working condition.

5)  Low voltage to the water heater. Check and repair.

7

The gas valve driver circuit.

1)  Turn off the power to the water heater for 10 seconds and then back on. 

2)  If the above step did not clear the error, replace the gas control valve.

8

The internal microcomputer.

1)  Turn off the power to the water heater for 10 seconds and then back on.
2)  If the above step did not clear the error, replace the gas control valve.

9

The internal circuit.

1)  Turn off the power to the water heater for 10 seconds, verify the polarity and then back on
2)  If the above step did not clear the error, replace the gas control valve.

10

Flame signal sensed out of proper sequence.

Replace the gas control valve.

11

The high temperature thermal cut-off is open.

Replace the gas control valve.

12

One of the temperature adjust buttons is 

stuck closed.

1)  Make sure that there are no objects leaning against the front of the control.

2)  Lightly press and release each of the buttons once.

3)  If the above actions do not clear the error, the control will continue to regulate the water  

temperature at the last setting, but you will not be able to change settings unless you replace the gas control valve.

13

The water temperature sensor is either open 

or short-circuited.

1)  Check that all of the wiring is correct and that there are no open or short circuits.

2)  If no wiring problems are found, the gas control valve must be replaced.

14

The self-diagnosing test found a problem with 

the flammable vapour sensor.

1)  Check that all wiring is correct and that there are no open or short circuits.

2)  If no wiring problems are found, the flammable vapour sensor must be replaced.

 

15

The control detected the presence of flam-

mable vapours near the appliance and entered 

lock-out mode.

1)  Identify the source of the flammable vapours and remove it from the area surrounding the water heater.

2)  Contact a service technician to have the water heater inspected immediately.

 

16

Weak Flame Current.

1)  Check that the flame sense rod to see if it is properly located and free from contamination. Reposition the flame 

sense rod or lightly clean with an abrasive cloth.

2)  Low voltage to the water heater. Check and repair.

CONDITION (code#) 

CAUSE 

REMEDY

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Disconnect the electrical power before servicing the water heater. Service should only be performed by EnerCare. 

Failure to follow these instructions can result in personal injury or death.

Summary of Contents for InnoFlue Centrotherm

Page 1: ...or any other appliance WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building From a neighbour s phone immediately call your gas supplier and EnerCare Home Services Follow their instructions If you cannot reach immediately the above suppliers call the fire department at 911 Installation and service must be performed on...

Page 2: ...t nettoyant liquide Éviter les endroits humides et les températures sous le point de congélation Si le détecteur décèle la présence de vapeurs inflammables le contôle au gaz se vérouillera et le chauffe eau cessera de fonctionner Ne tentez pas de le remettre en marche Faite inspecter le chauffe eau immédiatement par un technicien de service qualifié ou le fournisseur de gaz ATTENTION Safety Inform...

Page 3: ...ert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING Serious injury or death can occur if you do not fol low the instructions immediately Serious injury or death can occur if you do not fol low the instructions WARNING AVERTISSEMENT DANGER WARNING AVERTISSEMENT DANGE...

Page 4: ...or this water heater are Two 2 inches 5 1 cm from the sides and rear four 4 inches 10 2 cm from the front and eighteen 18 inches 45 7 cm from the top see Figure 1 18 min 2 min 2 min 2 min 4 min Figure 1 Venting DANGER WARNING CAUTION AVERTISSEMENT ATTENTION When installing the venting system make sure to follow all local codes or in the absence of local codes the latest edition of CAN CSA B149 1 N...

Page 5: ...1 NFPA 54 in the United States see Figure 3 This water heater must be vented directly to the outdoors either horizontally through the wall or vertically through the roof The venting must not be attached to an existing chimney or in com mon with any other appliance and must not be insulated If possible locate the water heater so that the venting length and number of elbows are kept to the minimum n...

Page 6: ...6 INSTALLATION INSTRUCTIONS 2 18 min 3 min 8 max 18 min 8 min IN ANY DIRECTION 8 min See Figure 6A 90 INTAKE TERMINAL 18 min 90 INTAKE TERMINAL 18 min VENT TERMINAL Figure 2 ...

Page 7: ...d within ten 10 feet 3 05 m The Vent Termination must have a Canadian Installations U S Installations A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 12 inches 30 cm 9 inches 23 cm or 12 inches 30 cm C Clearance to outside corner D Clearance to inside corner 3 feet 91 cm E Clearance to service regulator vent out...

Page 8: ...nce around the piping for air circulation FOR PVC AND CPVC PIPING PolyPro InnoFlue Make sure that all horizontal runs have a minimum rise of 1 4 inch per foot 21 mm m of run see Figure 7 Horizontal runs of vent pipe must be supported every three 3 feet 91 cm FOR POLYPROPYLENE PIPE FROM CENTROTHERM Innoflue single wall vent system PolyPro InnoFlue Make sure that all horizontal runs have a minimum r...

Page 9: ... horizontal runs have a minimum rise of 5 8 inch per foot 56 mm m of run Follow instruction of the vent pipe manufacturer for proper vent support Clamp or Strap field supplied 1 2 5 cm Min 2 5 cm Max Exhaust Optional Elbow see local codes voir codes locaux Coude optionnel Exhaust Distance above average snowfall or grade reference CSA B149 1 Air intake Air intake Exterior wall 1 2 5 cm Min 2 5 cm M...

Page 10: ...acturer Vent Termination Through The Wall PVC CPVC VENT SYSTEM PolyPro InnoFlue Two 2 90 degree PVC elbows are supplied with the water heater and shall be installed at the end of the vent and air intake piping to serve as the termination for through the wall installation when the vent system is built with PVC pipes If CPVC is used to build the vent system use 90 degree CPVC elbows that are approve...

Page 11: ... A plastic tube can be attached to this outlet to drain any condensate that has accumulated away from the water heater Make sure that the condensate removal tube flows to a suitable free flowing drain Water Piping Refer to Figure 7 for a typical installation Use of this lay out should provide a trouble free installation for the life of the water heater Before making the plumbing connections locate...

Page 12: ...ruction can result in premature failure of the water heater that is not covered by the warranty Check that all of the water piping connections have been made To fill the water heater 1 Make sure that the water heater drain valve is closed by inserting a flat head screwdriver into the slot on the head of the drain valve and turning the knob clockwise 2 Open the cold water supply manual shut off val...

Page 13: ...operly secured as there is a possibility that they have become loose during transport If any of the original wiring needs replacing use only 18AWG type or greater wire that is approved for 221o F 105o C Installation Instructions for Water Heaters Approved for Combination Space Heating and Potable Water Heating see Figure 10 A water heater cannot be used for space heating only When using a water he...

Page 14: ...ower Unit M High Limit Switch Vacuum Switch N C Power Cord Hot Surface Igniter Flame Sensor Flammable Vapor Sensor Gas Control 5 3 4 1 6 2 5 3 4 1 6 2 Vacuum Switch N O Jaune Bleu Jaune Unité de Ventilati M Interrupteur Haute Limite Interrupteur de Pression Négative N F Interrup Nég Unité de Ventilation M Interrupteur Haute Limite Interrupteur de Pression Négative N F Interrupteu Négati Figure 9 H...

Page 15: ... under water Immediately call an EnerCare qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced 1 Set the thermostat to the lowest setting by first pressing the COOLER and HOTTER buttons at the same time and holding for one 1 second Then press the COOLER button until only the VAC indicator light is lit 2 Toggle the ON OFF swit...

Page 16: ...70 21 Vacances 110 43 115 46 120 49 125 52 130 54 135 57 140 60 145 63 150 66 160 71 TEMPS NÉCESSAIRE POUR CAUSER UNE BRÛLURE S O 5 minutes 30 secondes 5 secondes 1 5 seconde moins d une seconde AFFICHAGE Figure 11 To decrease the temperature press and release the COOLER button once The temperature indicators will now display the new temperature setting Press and release the COOLER button until yo...

Page 17: ...d the FV sensor is designed to automatically reset itself The Intelli Vent gas control however will have gone into lock out mode and will need to be manually reset An EnerCare qualified service technician must be called to determine if flammable vapours entered the combustion chamber and ignited In most instances there will not have been ignition of flammable vapours inside the combustion chamber ...

Page 18: ...are issue but a consumer issue in the water supply and the consumer is responsible for any appa ratus needed to remove the rotten egg smell DANGER WARNING CAUTION AVERTISSEMENT ATTENTION Hydrogen gas can be produced in a hot water sys tem that has not been used for a long period of time generally two 2 weeks or more HYDROGEN GAS IS EXTREMELY FLAMMABLE It is highly recommended to open the hot water...

Page 19: ... 2 Flammable Vapour Sensor 3 Protective Cover 4 Hot Surface Igniter 5 Burner Assembly 6 Inner Door 7 Jacket Door 8 Drain Valve 9 Overflow Tube 10 Dip tube 11 Temperature Pressure Relief Valve 12 Magnesium Anode 13 Flue Baffle 14 Inlet Rubber Adapter 15 Vacuum switch Inlet 16 Vacuum switch Outlet 17 High Limit Switch 18 Outlet Rubber Adapter 19 Blower Assembly 20 Outlet Nipple ...

Page 20: ... the water heater Check and repair 7 The gas valve driver circuit 1 Turn off the power to the water heater for 10 seconds and then back on 2 If the above step did not clear the error replace the gas control valve 8 The internal microcomputer 1 Turn off the power to the water heater for 10 seconds and then back on 2 If the above step did not clear the error replace the gas control valve 9 The inter...

Page 21: ...ol valve Replace with new gas control valve High operating costs Gas control valve set too high Turn temperature dial to desired temperature Sediment or lime in tank Drain Check to see if water treatment is necessary Water heater is undersized Install size of water heater that meets demand Wrong piping connections Correct piping dip tube must be in cold inlet Leaking faucets Repair faucets Gas lea...

Page 22: ...roblem should go away If it persists check all plumbing connections for leaks Heavy draws of hot water with very cold refill water Let water heater warm up Problem should go away If it persists check all plumbing connections for leaks Water heater is undersized Install size of water heater that meets demand Combustion odours Insufficient secondary air Check that the air intake terminal is not bloc...

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