Giant Factories InnoFlue Centrotherm Owner'S Manual Installation And Operating Instructions Download Page 10

10

FOR POLYPROPYLENE PIPE FROM DURAVENT 
(Polypro single wall gas vent system): 

PolyPro

®

InnoFlue

®

Make sure that all horizontal runs have a minimum rise of 1/4 
inch per foot (21 mm/m) of run. Follow instruction of the vent 
pipe manufacturer for proper vent support.

Pipe Assembly

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

ALWAYS

 read and abide by all safety messages printed on 

the primer, cleaner, and cement containers. Primer, cleaner, 
and cements are extremely flammable. 

DO NOT

 store these 

products near heat, sparks, or flames. They are harmful or 
fatal, if swallowed. Their vapours are also harmful. They may 
irritate eyes and can be absorbed through the skin. Failure 
to follow these instructions can result in property damage, 
personal injury, or death.

PVC & CPVC VENT SYSTEM: 

PolyPro

®

InnoFlue

®

Primers, cleaners, solvents, and cements are available for 

PVC and CPVC pipe/fittings. When cementing the pipe/fit-

tings, make sure to use only materials approved for the type 

of pipe/fittings to be installed and in all cases, follow the vent 

pipe/fittings manufacturers joining instructions. Never use 

all-purpose cements, commercial glues, and adhesives to join 

PVC or CPVC pipe/fittings.

1)  Cut pipe ends squarely, removing all burrs and dirt.
2)  Dry fit the pipe/fitting to be connected to make sure they fit 

properly.

3)  Clean the pipe/fitting with the proper primer or cleaner.
4)  Apply a thin coat of cement to the fitting, avoiding puddling 

inside.

5)  Apply a liberal coat of cement to the vent pipe, leaving no 

voids.

6) 

QUICKLY

 assemble parts while cement is fluid! If you 

wait too long, re-coat pipe/fitting.

7)  Push the vent pipe completely into the coupling, turning as 

it goes until it bottoms out.

8)  Hold pipe and fitting together for thirty (30) seconds. Then 

carefully clean off any excess material with a cloth. Allow con-
nections a sufficient time to cure before disturbing.

9)  Remember that vent pipes must be adequately and 

securely suppported.

POLYPROPYLENE PIPE: 

PolyPro

®

InnoFlue

®

PolyPro

®

InnoFlue

®

Follow the vent pipe manufacturer installation instructions 
to assemble the vent pipe. Make sure to secure the vent 
pipe sections together using the mean (connector ring or 
locking band) as specified by the vent pipe manufacturer.

Vent Termination Through-The-Wall

PVC & CPVC VENT SYSTEM: 

PolyPro

®

InnoFlue

®

Two (2) 90-degree PVC elbows are supplied with the water 

heater and shall be installed at the end of the vent and 

air intake piping to serve as the termination for through-

the-wall installation when the vent system is built with 

PVC pipes. If CPVC is used to build the vent system, use 

90-degree CPVC elbows that are approved to be used with 

the vent system. A wire mesh screen must be installed in 

the termination elbows.

POLYPROPYLENE VENT SYSTEM:

PolyPro

®

InnoFlue

®

PolyPro

®

InnoFlue

®

A 90-degree polypropylene elbow approved to be used with 

the vent system shall be used as the termination elbow for 

through-the-wall installation. Be sure to remove the wire 

mesh screen that was supplied with the 90-degree PVC 

elbow and insert it into the polypropylene elbow. Push the 

screen until it locks in place inside the elbow.

Vent Termination Through-The-Roof

PVC & CPVC VENT SYSTEM: 

PolyPro

®

InnoFlue

®

Two (2) 90-degree PVC elbows are supplied with the water 

heater and shall be installed at the end of the vent and 

air intake piping to serve as the termination for through-

the-roof installation when the vent system is built with 

PVC pipes. If CPVC is used to build the vent system, use 

90-degree CPVC elbows that are approved to be used with 

the vent system. A wire mesh screen must be installed in 

the termination elbows.

POLYPROPYLENE VENT SYSTEM:

PolyPro

®

InnoFlue

®

PolyPro

®

InnoFlue

®

A 90-degree polypropylene elbow, approved to be used 

with the vent system shall be used as the termination 

elbow for through-the-roof installation. Be sure to remove 

the wire mesh screen that was supplied with the 45-degree 

PVC elbow and insert it into the polypropylene elbow. Push 

the screen until it locks in place inside the elbow.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

In freezing weather, check for snow accumulation around 

the water heater vent and air intake terminals where they 

pass through the outside wall. The open ends of the termi-

nals must be installed at least twelve (12) inches (30 cm) 

above the highest anticipated snowfall to prevent blockage 

by snow.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Check that all openings and gaps in the outside wall near 

and around where the vent and air intake pipes pass 

through the exterior wall are sealed to prevent infiltration 

of combustion products into the building.

INSTALLATION INSTRUCTIONS

Summary of Contents for InnoFlue Centrotherm

Page 1: ...or any other appliance WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building From a neighbour s phone immediately call your gas supplier and EnerCare Home Services Follow their instructions If you cannot reach immediately the above suppliers call the fire department at 911 Installation and service must be performed on...

Page 2: ...t nettoyant liquide Éviter les endroits humides et les températures sous le point de congélation Si le détecteur décèle la présence de vapeurs inflammables le contôle au gaz se vérouillera et le chauffe eau cessera de fonctionner Ne tentez pas de le remettre en marche Faite inspecter le chauffe eau immédiatement par un technicien de service qualifié ou le fournisseur de gaz ATTENTION Safety Inform...

Page 3: ...ert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING Serious injury or death can occur if you do not fol low the instructions immediately Serious injury or death can occur if you do not fol low the instructions WARNING AVERTISSEMENT DANGER WARNING AVERTISSEMENT DANGE...

Page 4: ...or this water heater are Two 2 inches 5 1 cm from the sides and rear four 4 inches 10 2 cm from the front and eighteen 18 inches 45 7 cm from the top see Figure 1 18 min 2 min 2 min 2 min 4 min Figure 1 Venting DANGER WARNING CAUTION AVERTISSEMENT ATTENTION When installing the venting system make sure to follow all local codes or in the absence of local codes the latest edition of CAN CSA B149 1 N...

Page 5: ...1 NFPA 54 in the United States see Figure 3 This water heater must be vented directly to the outdoors either horizontally through the wall or vertically through the roof The venting must not be attached to an existing chimney or in com mon with any other appliance and must not be insulated If possible locate the water heater so that the venting length and number of elbows are kept to the minimum n...

Page 6: ...6 INSTALLATION INSTRUCTIONS 2 18 min 3 min 8 max 18 min 8 min IN ANY DIRECTION 8 min See Figure 6A 90 INTAKE TERMINAL 18 min 90 INTAKE TERMINAL 18 min VENT TERMINAL Figure 2 ...

Page 7: ...d within ten 10 feet 3 05 m The Vent Termination must have a Canadian Installations U S Installations A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 12 inches 30 cm 9 inches 23 cm or 12 inches 30 cm C Clearance to outside corner D Clearance to inside corner 3 feet 91 cm E Clearance to service regulator vent out...

Page 8: ...nce around the piping for air circulation FOR PVC AND CPVC PIPING PolyPro InnoFlue Make sure that all horizontal runs have a minimum rise of 1 4 inch per foot 21 mm m of run see Figure 7 Horizontal runs of vent pipe must be supported every three 3 feet 91 cm FOR POLYPROPYLENE PIPE FROM CENTROTHERM Innoflue single wall vent system PolyPro InnoFlue Make sure that all horizontal runs have a minimum r...

Page 9: ... horizontal runs have a minimum rise of 5 8 inch per foot 56 mm m of run Follow instruction of the vent pipe manufacturer for proper vent support Clamp or Strap field supplied 1 2 5 cm Min 2 5 cm Max Exhaust Optional Elbow see local codes voir codes locaux Coude optionnel Exhaust Distance above average snowfall or grade reference CSA B149 1 Air intake Air intake Exterior wall 1 2 5 cm Min 2 5 cm M...

Page 10: ...acturer Vent Termination Through The Wall PVC CPVC VENT SYSTEM PolyPro InnoFlue Two 2 90 degree PVC elbows are supplied with the water heater and shall be installed at the end of the vent and air intake piping to serve as the termination for through the wall installation when the vent system is built with PVC pipes If CPVC is used to build the vent system use 90 degree CPVC elbows that are approve...

Page 11: ... A plastic tube can be attached to this outlet to drain any condensate that has accumulated away from the water heater Make sure that the condensate removal tube flows to a suitable free flowing drain Water Piping Refer to Figure 7 for a typical installation Use of this lay out should provide a trouble free installation for the life of the water heater Before making the plumbing connections locate...

Page 12: ...ruction can result in premature failure of the water heater that is not covered by the warranty Check that all of the water piping connections have been made To fill the water heater 1 Make sure that the water heater drain valve is closed by inserting a flat head screwdriver into the slot on the head of the drain valve and turning the knob clockwise 2 Open the cold water supply manual shut off val...

Page 13: ...operly secured as there is a possibility that they have become loose during transport If any of the original wiring needs replacing use only 18AWG type or greater wire that is approved for 221o F 105o C Installation Instructions for Water Heaters Approved for Combination Space Heating and Potable Water Heating see Figure 10 A water heater cannot be used for space heating only When using a water he...

Page 14: ...ower Unit M High Limit Switch Vacuum Switch N C Power Cord Hot Surface Igniter Flame Sensor Flammable Vapor Sensor Gas Control 5 3 4 1 6 2 5 3 4 1 6 2 Vacuum Switch N O Jaune Bleu Jaune Unité de Ventilati M Interrupteur Haute Limite Interrupteur de Pression Négative N F Interrup Nég Unité de Ventilation M Interrupteur Haute Limite Interrupteur de Pression Négative N F Interrupteu Négati Figure 9 H...

Page 15: ... under water Immediately call an EnerCare qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced 1 Set the thermostat to the lowest setting by first pressing the COOLER and HOTTER buttons at the same time and holding for one 1 second Then press the COOLER button until only the VAC indicator light is lit 2 Toggle the ON OFF swit...

Page 16: ...70 21 Vacances 110 43 115 46 120 49 125 52 130 54 135 57 140 60 145 63 150 66 160 71 TEMPS NÉCESSAIRE POUR CAUSER UNE BRÛLURE S O 5 minutes 30 secondes 5 secondes 1 5 seconde moins d une seconde AFFICHAGE Figure 11 To decrease the temperature press and release the COOLER button once The temperature indicators will now display the new temperature setting Press and release the COOLER button until yo...

Page 17: ...d the FV sensor is designed to automatically reset itself The Intelli Vent gas control however will have gone into lock out mode and will need to be manually reset An EnerCare qualified service technician must be called to determine if flammable vapours entered the combustion chamber and ignited In most instances there will not have been ignition of flammable vapours inside the combustion chamber ...

Page 18: ...are issue but a consumer issue in the water supply and the consumer is responsible for any appa ratus needed to remove the rotten egg smell DANGER WARNING CAUTION AVERTISSEMENT ATTENTION Hydrogen gas can be produced in a hot water sys tem that has not been used for a long period of time generally two 2 weeks or more HYDROGEN GAS IS EXTREMELY FLAMMABLE It is highly recommended to open the hot water...

Page 19: ... 2 Flammable Vapour Sensor 3 Protective Cover 4 Hot Surface Igniter 5 Burner Assembly 6 Inner Door 7 Jacket Door 8 Drain Valve 9 Overflow Tube 10 Dip tube 11 Temperature Pressure Relief Valve 12 Magnesium Anode 13 Flue Baffle 14 Inlet Rubber Adapter 15 Vacuum switch Inlet 16 Vacuum switch Outlet 17 High Limit Switch 18 Outlet Rubber Adapter 19 Blower Assembly 20 Outlet Nipple ...

Page 20: ... the water heater Check and repair 7 The gas valve driver circuit 1 Turn off the power to the water heater for 10 seconds and then back on 2 If the above step did not clear the error replace the gas control valve 8 The internal microcomputer 1 Turn off the power to the water heater for 10 seconds and then back on 2 If the above step did not clear the error replace the gas control valve 9 The inter...

Page 21: ...ol valve Replace with new gas control valve High operating costs Gas control valve set too high Turn temperature dial to desired temperature Sediment or lime in tank Drain Check to see if water treatment is necessary Water heater is undersized Install size of water heater that meets demand Wrong piping connections Correct piping dip tube must be in cold inlet Leaking faucets Repair faucets Gas lea...

Page 22: ...roblem should go away If it persists check all plumbing connections for leaks Heavy draws of hot water with very cold refill water Let water heater warm up Problem should go away If it persists check all plumbing connections for leaks Water heater is undersized Install size of water heater that meets demand Combustion odours Insufficient secondary air Check that the air intake terminal is not bloc...

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