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E-HYBRIDE CROSS 

 

E-HYBRIDE TREKKING

 

E-HYBRIDE WAVE

 

Original operating instructions 12/2012 

74

 

GHOST EPAC 

15.5.1  Flat tyre 

 WARNING Danger from falls and accidents 

Errors during repairs can lead to dangerous riding behaviour. 
You should carry out these repairs yourself only if you have the necessary tools. 

In order to repair a flat tyre you need the following equipment/tools: 

  2 tyre irons 

  Inner tube (new) with Sclaverand valve for tyre size 28 x 1.75 

  Tyre (new), if necessary  

  Air pump with pump head suitable for the valve 

 

1. 

Remove the wheel. 
See section 13.1.1, Dismantling the front wheel or 13.1.3, Dismantling the rear 
wheel . 

2. 

Unscrew the valve nut as far as it will go. 

3. 

Press the valve with your finger until all of the residual air has escaped. 

4. 

Remove the nut from the valve base. 

5. 

Lift the tyre off the rim using the tyre irons. Begin on the side opposite the valve. 

6. 

Pull the inner tube out of the tyre. Note the direction of the inner tube in the tyre. 

7. 

Look for the cause of the flat tyre:  

 

Pump up the damaged inner tube. 

 

Search for the point where the air is escaping.  

 

When you have found the leak: 
turn the inner tube in on itself so that the valve is pointing inwards. 

8. 

If the leak is on the inside: 

 

Check that the rim tape is positioned correctly: 
All spoke holes must be covered.  
If this is not the case, please contact your specialist bicycle dealer. 

 

Check the rim for damage (sharp edges, chippings etc).  
If you find such damage, please contact your specialist bicycle dealer. 

 

Check whether there are one or two small holes next to each other.  
NOTE: 
Two small holes indicate a puncture (snakebite). This is a frequent cause 

Summary of Contents for E-HYBRIDE CROSS 4000 LADY

Page 1: ...ORIGINAL OPERATING INSTRUCTIONS PEDELEC BOSCH ...

Page 2: ...uctions for GHOST EPACs of the Models E HYBRIDE CROSS 4000 MAN LADY E HYBRIDE CROSS 9000 MAN LADY E HYBRIDE TREKKING 4000 MAN LADY E HYBRIDE TREKKING 9000 MAN LADY E HYBRIDE WAVE 4000 E HYBRIDE WAVE 9000 Date of issue Dec 2012 ...

Page 3: ... EPAC for its intended purpose 10 2 4 1 What work may you carry out yourself on your EPAC 11 2 4 2 What must you bear in mind when retrofitting accessories and carrying out conversions 11 2 4 3 Who is allowed to ride your EPAC 12 2 4 4 Where are you allowed to ride your EPAC 13 2 5 Residual dangers 13 2 5 1 Danger of burns 13 2 5 2 Electric hazards 14 2 5 3 Other hazards and protective measures 14...

Page 4: ...her points 34 7 Adjusting the EPAC 35 7 1 Adjusting the saddle position 35 7 2 Adjusting the saddle height 35 7 3 Adjusting the spring fork if present 35 7 3 1 Adjusting the hardness of the spring 36 7 3 2 Adjusting the air pressure 36 7 3 3 Switching off the suspension 37 8 Operating the EPAC 38 8 1 Electric drive 38 8 2 Gears 38 8 2 1 Switching to a larger sprocket 39 8 2 2 Switching to a smalle...

Page 5: ...alling the saddle post 59 14 Maintaining the EPAC 63 14 1 Your servicing and maintenance plan 63 14 2 How to clean and care for your EPAC 64 14 3 Workshop service 66 15 What to do in the case of faults 67 15 1 Gear shift drive 68 15 2 Brakes 70 15 3 Frame Saddle Post and Suspension 70 15 4 Luggage rack and lights 72 15 5 Wheels and tyres 72 15 5 1 Flat tyre 74 15 6 Electric drive 75 16 Taking the ...

Page 6: ...omer We wish to congratulate you on your choice of an EPAC from our company and thank you for the trust placed in us With your EPAC you have acquired a high quality environmentally friendly sports model with which you will have a great deal of pleasure while at the same time doing something to improve your health ...

Page 7: ...ains key data and other data about your EPAC Your specialist bicycle dealer updates this document every time he works on your EPAC Original Bosch operating instructions for the motor display battery and charger In the original Bosch operating instructions you will find important information about the components and how to handle the electric pedal assistance 1 3 Legal regulations As a road user yo...

Page 8: ...iations Degrees angular measure A Ampere unit of current strength AC Alternating current Ah Ampere hour unit of battery storage capacity bar Common unit of measure for air pressure C Degrees Celsius unit of temperature DIN German Industry Norm German Institute for Standardisation EN European norm EPAC Electric Power Assisted Cycles auch Pedelec pedal electric Bicycle with an additional electric dr...

Page 9: ... workshop A business which is authorised by the authorities and the manufacturer to call itself a specialist business for the sale and repair of conventional bicycles and GHOST EPACs Hand force The force that an average adult can apply with moderate to average effort using one hand Manometer Air pressure measuring device Correctly tightened Permanent screw connection in which the screw heads are p...

Page 10: ... section 1 4 1 Symbols and signal words Instruction texts are numbered Information and cross references are in italics Representations in illustrations are not specific to any particular model They apply to all EPAC models in this operating manual Definitions of positions In this manual we use the following names for the position of objects in space position information The words left right front ...

Page 11: ...w owner 2 2 Consulting your specialist bicycle dealer NOTE Even after providing advice and carrying out the final assembly your specialist bike dealer is still very important to you He or she is your contact person for all types of servicing and maintenance conversions and repairs Please contact your specialist bicycle dealer if you have any questions concerning your bicycle 2 3 The meaning of the...

Page 12: ...ons The retrofitting of accessories and performance of conversions which are not permitted for your EPAC may damage your EPAC and impair its operational safety This can lead to dangerous riding situations falls and accidents You should never retrofit your EPAC or carry out any conversions yourself Always select the accessories and modification parts together with a specialist bicycle dealer who ha...

Page 13: ...plies in particular in the case of ergonomically adjusted saddles if the rider s feet cannot reach the ground when he or she is sitting down The rider must be of the correct height for their EPAC and the maximum permitted loading weight must not be exceeded Correct height Max perm loading weight Frame height 50 M 54 L 58 XL Rider children luggage E HYBRID CROSS TREKKING 155 165 cm 165 180 cm 180 1...

Page 14: ...g table NOTE The model name of your EPAC can be found on the frame or stated in the delivery certificate X allowed not allowed Specification E HYBRID CROSS E HYBRIDE TREKKING E HYBRIDE WAVE Street Asphalted surface non public X X X public X X X Path Sand gravel or similar surface e g forest road field track non public X X X public X X X Paved long distance footpath on easy terrain with gentle to m...

Page 15: ...ing electric shock A battery that is incorrectly charged or stored may begin to burn You should only use the charging device supplied to charge up the rechargeable battery pack of your EPAC Keep the charging device and EPAC away from children and animals Avoid all contact between your charging device and water Do not charge up the battery pack in bright sunlight Keep the battery pack and charger a...

Page 16: ...ons 12 2012 15 GHOST EPAC Rotating wheels can injure your hands and other parts of the body Keep your hands and other parts of the body away from rotating wheels Please ensure that any children sitting on mounted children s seats cannot come into contact with the rotating wheels ...

Page 17: ...peratures Riding 5 to 40 C 5 to 40 C 5 to 40 C Loading 0 to 40 C 0 to 40 C 0 to 40 C Storage 10 to 50 C 10 to 50 C 10 to 50 C Weight 20 30 kg 44 cm 19 80 kg 44 cm 21 00 kg 44 cm Maximum permitted loading weight rider children luggage 115 kg 115 kg 115 kg Saddle support GHOST light SP DC1 27 2 mm GHOST light SP DC1 27 2 mm GHOST light SP DC1 27 2 mm Type rigid rigid rigid Connection Saddle clamping...

Page 18: ...ding 0 to 40 C 0 to 40 C 0 to 40 C Storage 10 to 50 C 10 to 50 C 10 to 50 C Weight 20 60 kg 44 cm 21 20 kg 44 cm 20 80 kg 44 cm Maximum permitted loading weight rider children luggage 115 kg 115 kg 115 kg Saddle support GHOST light SP DC1 27 2 mm GHOST light SP DC1 27 2 mm GHOST light SP DC1 27 2 mm Type rigid rigid rigid Connection Saddle clamping Saddle clamping Saddle clamping Type of connectio...

Page 19: ...ttached to the handlebars Model E HYBRIDE CROSS 4000 MAN LADY E HYBRIDE CROSS 9000 MAN LADY E HYBRIDE TREKKING 4000 MAN LADY E HYBRIDE TREKKING 9000 MAN LADY E HYBRIDE WAVE 4000 E HYBRIDE WAVE 9000 Basic bicycle type Cross CR X X Bicycle basic type Trekking TR X X X X Motor in the frame bottom bracket motor X X X X X X Battery pack on the down tube removable X X X X Battery pack in the luggage rac...

Page 20: ...ur braking system has not been run in As soon as your braking system has been run in the braking force at your disposal is very strong If you pull the brake lever too strongly it is possible that the wheels will lock If the front wheel blocks the EPAC may overturn 4 2 Gears Your EPAC has a derailleur a crankset with a chain ring and a geared ring with 10 individual cogs You have 10 gears at your d...

Page 21: ...s 12 2012 20 GHOST EPAC Low step frame 4 4 Wheels NOTE A wheel the wheels are also called the front and rear wheel s Your wheel consists of Hub Only on the rear wheel hub geared ring also called the cassette or sprocket cluster brake disc spokes rim tyres wheel reflectors optional ...

Page 22: ...2 2012 21 GHOST EPAC On your EPAC the wheels are attached as follows with quick release axle for operation see section 8 4 1 4 5 Electrical equipment The components of the electric pedal assistance and their operation are described in the enclosed Bosch original operating instructions ...

Page 23: ... has completely filled in the Inspection Checklist for the Handover in the delivery certificate for your EPAC You should only ride your EPAC if the sitting position is correct for you Have your dealer adjust the correct saddle height and position for you Ask your specialist bicycle dealer to explain to you the technology included in your EPAC Protect your EPAC with spray wax See section 14 2 How t...

Page 24: ...or rectifying the defect are not described you cannot perform them yourself or if these measures do not correct the problems You should only use your EPAC again when it has been made safe to operate WARNING Danger of injuries to fingers and arms danger of accidents During testing the EPAC might move off unexpectedly Please ensure that you turn off the electric drive before carrying out any checks ...

Page 25: ...resses and strains and low tyre pressure the tyre and inner tube can move on the rim and result in incorrect positioning of the valves The valve base may tear off during the journey and result in a sudden loss of pressure in the tyre 1 Remove the valve nut 2 Check the valve position The valves must be pointing towards the middle of the wheel Correct valve position Incorrect valve position ...

Page 26: ... 2 3 Checking the air pressure As a result of low tyre pressure the tyre and inner tube may move on the rim and result in the incorrect positioning of the valves The valve base may tear off during the journey and result in a sudden loss of pressure in the tyre the tyre may come off the rim in curves the likelihood of a breakdown is increased NOTE The higher your body weight and the weight of the l...

Page 27: ...ough the valve Check the air pressure again 4 Retighten the small retaining nut at the top of the valve 5 Screw the dust cap back on to the valve NOTE A bike pump with pressure gauge allows you to check the inflation pressure while inflating First allow a little air to escape from the tyre then inflate to the required value 6 1 2 4 Checking that the tyre is correctly fitted 1 Lift the front wheel ...

Page 28: ... serious falls If the insertion depth of the seat post is too small it may be released from the frame while you are riding and lead to dangerous situations falls and accidents Pay attention to the correct insertion depth of the seat post see also section 7 2 and 8 4 1 Try to twist the saddle and post in the frame by hand It must not be possible to twist the saddle and saddle post 2 Try to move the...

Page 29: ...ver damage to these parts or have any doubt about their integrity you must not use your EPAC again under any circumstances Contact an approved workshop immediately 1 Perform a visual check of the stem and handlebars The handlebar stem must be parallel to the front wheel rim and the handlebars at right angles to the stem 2 Clamp the front wheel between your legs 3 Grip the handlebars at both ends 4...

Page 30: ...your other hand 4 If your EPAC has been retrofitted with a bell try to twist this with light hand pressure It must not be possible to move or twist any of the parts No cracking or grinding noises should be heard 6 5 Inspecting the headset The headset is the mounting of the handlebar stem in the fork column Via this mounting steering movements are transmitted to the front fork 1 Check your headset ...

Page 31: ...ubes must not be released from the fork tubes or from the crown 6 7 Inspecting the brakes WARNING Danger from heavy falls Failing brakes always result in dangerous riding situations falls and accidents A brake malfunction is a serious danger to safety Pay particular attention when checking your brake system Under no circumstances should you continue using your EPAC if it has any defects Contact yo...

Page 32: ...ccidents Oil and grease on the brake discs can reduce the braking effect and lead to dangerous riding situations falls and accidents Soiled brake discs must be cleaned immediately see section 14 2 How to clean and care for your EPAC 1 Pull the brake calliper alternately in all directions with your hands The brake calliper must not move 2 Pull the respective brake lever with the bike at a standstil...

Page 33: ...ket assembly from above The chainwheel and sprocket must not have any lateral runout There must not be any foreign matter in any of the components Remove any such foreign matter if it is easy to do so 3 Press the left hand pedal arm towards the chain run in the position shown You should not feel any bearing play No cracking or grinding noises should be heard 4 Inspect the chain for damage The chai...

Page 34: ...alls Use your EPAC again only when the luggage rack has been properly attached in an approved workshop 1 Shake the luggage rack at right angles to the direction of travel with your hands The luggage rack mountings must not come loose The luggage rack or parts of it must not touch the tyre 6 11 Checking the side stands if present WARNING Danger from falls and accidents A side stand can lead to seri...

Page 35: ...rry out a visual inspection whether all electric cables are undamaged and correctly laid Do not turn on the electrical control system until you have completed all of the other tests Check for any error messages in the display You should only use your EPAC if the drive electrical system is free of faults and there are no error messages in the display Otherwise you should only use your EPAC again wh...

Page 36: ...ing bolts by a few turns until the saddle can be moved easily and or the angle can be easily adjusted 2 Move the saddle to the desired position 3 Retighten the clamping bolts with the torque spanner The specified tightening torque can be found on the seat post 7 2 Adjusting the saddle height 1 Loosen the clamping of the saddle post See section 8 4 2 Opening and closing the quick release axle on th...

Page 37: ...g with the appropriate hardness in the fork Please contact your specialist dealer on this 7 3 2 Adjusting the air pressure If your suspension fork has air suspension you can adjust the spring behaviour by means of the air pressure For the adjustment you need a special suspension fork pump The use of other pumps may damage your suspension fork NOTE You can purchase a suspension fork pump that is su...

Page 38: ...pletely The fork tubes can only move in and out to a small extent WARNING Danger from falls and accidents At a high speed particularly when riding downhill on unpaved terrain riding behaviour with the suspension switched off is very poor The front wheel may lose contact with the ground You should switch on the suspension fork before riding your bicycle fast downhill 1 Switching off the suspension ...

Page 39: ...ed Bosch original operating instructions 8 2 Gears Your EPAC has a derailleur made by Shimano with so called Rapidfire gear levers When the gear is changed the chain is moved to a different sprocket The gear can only be changed while the bicycle is moving The crankset must turn in the direction of the drive Your gear shift has two levers Lever A is used to shift to a larger chainring or sprocket l...

Page 40: ... and accidents If you operate the brakes too firmly this can lock the wheels and cause the bicycle to skid or roll over Familiarise yourself with the use of the brakes Begin by riding slowly and operating the brake lever gently You should perform these braking exercises on level surfaces without any road traffic Brake in a controlled manner and press both brake levers at the same time NOTE Disc br...

Page 41: ... and seat post are not correctly mounted these parts can become loose and as a result lead to dangerous riding situations falls and accidents Comply with the following description Practise the operation of the quick release axle several times and regularly If after installation you are not sure whether your wheels and or the saddle post have been correctly mounted do not use your EPAC and consult ...

Page 42: ...wise direction until the wheel can be pulled out of the frame or front forks without great effort NOTE Make sure that you do not lose the springs 2 Closing the quick release axle If the quick release axle has been completely removed from the hub push the quick release axle from the left hand side in the direction of travel through the hub ...

Page 43: ...ace the spring and screw nut on to the quick release axle Turn the nut in a clockwise direction on to the right hand end of the quick release axle which is protruding out of the hub 3 Tilt the eccentrically pivoted lever so that it forms roughly the extension of the hub axle Hold the lever in this position ...

Page 44: ...bout its pivot can only move against a resista nce it then forms more or less the straight extension of the hub axle 5 Now press the lever by a further 90 up to its e nd position 6 Testing the adjustment of the quick release lever If the quick release lever does not close tightly enough WARNING Danger from falls and accidents If the lever is too loose when closed the front wheel may become ...

Page 45: ...the quick release lever Loosen the nut slightly in an anticlockwise direction Close the quick release lever 7 Check that the wheels are securely fitted as described in section 6 1 1 8 4 2 Opening and closing the quick release axle on the seat post clamp 1 Axle 2 Knurled nut 3 Lever NOTE Opening and closing the quick release axle on the seat post clamping device is carried out in the same way as op...

Page 46: ...E CROSS E HYBRIDE TREKKING E HYBRIDE WAVE Original operating instructions 12 2012 45 GHOST EPAC Before closing the quick release lever ensure that the clamp is flush and in the correct position on the seat tube ...

Page 47: ...d only be transported in child seats Install child safety seats only on luggage racks which are suitable for this purpose Please contact your specialist bicycle dealer concerning the selection and mounting of a child seat He or she will be pleased to advise you Transport your luggage only on suitable carrier systems Use only carrier systems that are approved for your EPAC see section 2 4 2 What mu...

Page 48: ...ase secure your child in accordance with the documentation for your child seat If you have any questions please contact your specialist bicycle dealer He or she will be pleased to advise you Loading the luggage rack optional 7 Place your luggage on the middle of your luggage rack 8 Please mount and load your saddlebags if you are using any in accordance with the documentation for your saddlebags I...

Page 49: ... and lead to serious falls In the dark and with poor visibility wear clothing with reflective stripes and switch on your lights Note that some items of clothing and or the use of a backpack can hinder your mobility WARNING Danger from falls and accidents resulting from unexpected start up If you place your foot on the pedal and move the wheels slightly the electric drive will start up There is a d...

Page 50: ...thy downhill rides and frequent braking brake discs can become so hot that you may burn your skin if it comes into contact with them Do not touch the brake discs immediately after riding your bicycle Allow the brake discs to cool down for at least 5 minutes before touching them In order to check the temperature lightly tap with your bare finger very briefly on the brake discs If these are hot wait...

Page 51: ...ome extinguished and all of the parts of your EPAC have cooled down Then transport your EPAC without delay to a specialist bicycle dealer If there is a danger that the fire will spread to neighbouring items call the fire brigade immediately You should only use your EPAC again when it has been checked by a specialist workshop and repaired if necessary WARNING Danger from falls and accidents A fall ...

Page 52: ...d BOSCH original operating instructions 3 With the bicycle stationary use your right foot to fold the kickstand down until it clearly locks in place 4 Turn the handlebars so that they point slightly to the left 5 Lean your EPAC carefully on its left side until it is in a stable position 6 Check the stability of your EPAC Hold your EPAC lightly with one hand by the handlebars or saddle Push the sad...

Page 53: ...ilable If there is a danger that the fire will spread to neighbouring items call the fire brigade immediately WARNING Danger from falls and accidents The use of bicycle racks can damage parts of your EPAC which are relevant to safety The failure of these parts can lead to dangerous riding situations falls accidents and material damage Transport this EPAC only inside your car No other objects may b...

Page 54: ...u should use the enclosed transport lock when transporting the EPAC Remove this only immediately before installing the wheels again 13 1 1 Dismantling the front wheel 1 If your EPAC has been retrofitted with a hub dynamo Disconnect the plug connector between dynamo and wiring 2 Open the quick release axle See section 8 4 1 Opening closing the quick release axles 3 Unscrew the lock nut until it is ...

Page 55: ...IDE TREKKING E HYBRIDE WAVE Original operating instructions 12 2012 54 GHOST EPAC 6 Place your EPAC carefully on the ground with the fork ends 13 1 2 Install the front wheel 1 Remove the transport lock from the brake pistons ...

Page 56: ...riginal operating instructions 12 2012 55 GHOST EPAC 2 Pick up the EPAC by the handlebars 3 Position the hub of the front wheel under the fork ends of the front wheel fork 4 Insert the wheel so that the brake disc slides smoothly between the brake pads ...

Page 57: ... the hub in the fork dropouts In this case you should open the quick release lever and shake the front wheel lightly to and fro at right angles to the direction of travel Repeat the installation from step 5 If this does not improve the situation contact your specialist bicycle dealer immediately 9 If your EPAC has been retrofitted with a hub dynamo Check that the lights are working correctly See s...

Page 58: ...n left and right 5 With disc brake Insert the wheel so that the brake disc slides smoothly between the brake pads 6 Close your quick release axle or thru axle in accordance with section 8 4 1 Opening closing the quick release axles 7 Press the rear wheel brake several times with the bicycle standing still 8 Lift up the bicycle by the rear and turn the rear wheel by hand If a brake block is in cont...

Page 59: ...u can dismantle the saddle post and the saddle The saddle post is fastened with a clamp in the seat tube of the frame The clamping is performed by means of a quick release axle and knurled nut 13 2 1 Dismantling the seat post 1 Open the quick release lever of the saddle clamping device See section 8 4 2 Opening and closing the quick release axle on the seat post clamp 2 Pull the saddle with saddle...

Page 60: ...saddle post 1 If the insertion area is free of grease Grease the insertion area of the saddle post Push the saddle with saddle post into the saddle tube of the frame until the required saddle height is obtained In this position the lower end of the saddle post must be at least 10cm below the upper edge of the saddle tube NOTE ...

Page 61: ...ger tip against the saddle post in the installed position immediately above the clamping bolt Leave your finger in this position and pull the saddle post out of the saddle tube Hold the saddle post at the side next to the seat tube so that your fingertip is again located directly above the clamp In this position the lower end of the saddle post must be at least 10 cm below the upper edge of the se...

Page 62: ...t the slots in the saddle tube and clamp are aligned 4 Close the quick release lever See section 8 4 2 Opening and closing the quick release axle on the seat post clamp NOTE Mark the correct position of the saddle post for your height with a piece of adhesive tape 5 Check the saddle post See section 6 2 Checking the Saddle Seat Post WARNING Danger from falls and accidents An incorrectly installed ...

Page 63: ...E HYBRIDE CROSS E HYBRIDE TREKKING E HYBRIDE WAVE Original operating instructions 12 2012 62 GHOST EPAC situations falls and accidents ...

Page 64: ...drive may start unintentionally The rotating rear wheel may then cause serious injuries If you put the EPAC down on the ground uncontrolled movements may occur which can also injure you Before carrying out any work on your EPAC make sure that it is not prepared for moving off traction standby To do this switch off the electric drive see attached BOSCH original operating instructions 14 1 Your serv...

Page 65: ...cts with corrosive substances and protect it again in accordance with the following description Do not use any steam jet high pressure cleaner for wet cleaning The strong waterjet may damage your EPAC or cause a short circuit danger of fire NOTE Good care and maintenance increases the service life of your EPAC and its components Clean and service your EPAC at regular intervals Use a gentle water j...

Page 66: ...cating effect Apply lubricant suitable for bike chains sparingly to the chain links WARNING Danger from falls and accidents If you use too much or unsuitable lubricant this may drip on to the brake disc and cause it to smear This may cause the braking effect to deteriorate significantly Remove any excess lubricant from the chain using a clean dry and lint free cotton cloth Clean the wheel rim and ...

Page 67: ...alls or accidents which is not repaired may lead to dangerous riding situations falls and accidents Take your EPAC on time to a workshop that specialises in bicycles at the prescribed servicing intervals Only in this way can worn parts and any damage be reliably discovered and repaired Ask your specialist workshop to show you their confirmation of participation in a training course for your EPAC t...

Page 68: ...n your EPAC which you are permitted to perform according to the following table Consult a specialist workshop for bicycles if your work is not successful Have all other work carried out by a specialist workshop for bicycles You should contact your specialist bicycle dealer immediately if the riding behaviour of your EPAC does not appear to be normal if you can hear unusual noises or if you notice ...

Page 69: ...ection until the desired gear is engaged Drive blocks during or after gear shifting Chain jamming Leave the bicycle where it is Make sure the EPAC cannot move off To do this switch off the electric drive see attached BOSCH original operating instructions Actuate the gear lever in the opposite direction Lift the rear wheel if the following is possible without force turn the crank in the drive direc...

Page 70: ...ld you apply force if the crank cannot be turned easily or if you do not have the strength to lift the back wheel Contact your specialist bicycle dealer immediately Chain jumped off during or after gear shifting Incorrect operation of the gearshift Maladjusted or damaged gear shift mechanism Leave the bicycle where it is Make sure the EPAC cannot move off To do this switch off the electric drive s...

Page 71: ...tice the slightest malfunction or a deterioration in the braking effect You should only use your EPAC again when it has been properly repaired by the specialist bicycle dealer Malfunction Possible cause s Remedy Brakes do not work Brakes not correctly installed Contact your specialist bicycle dealer immediately Brakes damaged Contact your specialist bicycle dealer immediately Decreasing braking ef...

Page 72: ...c Frame seat post and or suspension damaged Contact your specialist bicycle dealer immediately Saddle post slips into the frame or twists Clamp too loose Check and increase the clamping force see section 13 2 2 Saddle post diameter is too small Assembly of a saddle post with correct diameter Improper suspension function Suspension not correctly adjusted Adjust correctly according to the component ...

Page 73: ...dy Noises cracking banging grinding etc Mudguard or luggage rack parts loose Contact your specialist bicycle dealer immediately Lights partially or completely without function Light fixtures bulbs LEDs burned out Replace the bulb s Contact your specialist bicycle dealer Cables damaged Contact your specialist bicycle dealer immediately Dynamo defective 15 5 Wheels and tyres WARNING Danger from fall...

Page 74: ...y after this Have your EPAC checked in an approved workshop for possible consequential damage Damage to the wheel Contact your specialist bicycle dealer immediately Spongy riding behaviour Tyre pressure too low Increase the air pressure see section 6 1 2 If the same riding behaviour occurs again fairly shortly thereafter the tyre has a slow puncture see next line Increasingly spongy riding behavio...

Page 75: ... all of the residual air has escaped 4 Remove the nut from the valve base 5 Lift the tyre off the rim using the tyre irons Begin on the side opposite the valve 6 Pull the inner tube out of the tyre Note the direction of the inner tube in the tyre 7 Look for the cause of the flat tyre Pump up the damaged inner tube Search for the point where the air is escaping When you have found the leak turn the...

Page 76: ...e on the rim Make sure that the arrow indicating the direction of movement on the tyre is pointing in the direction of rotation when the EPAC is ridden If no tyre change is needed 1 Pump up the new inner tube somewhat so that it takes on its final shape 2 Insert the valve through the valve hole in the rim The valve must be pointing towards the middle of the wheel 3 Now press the side of the tyre w...

Page 77: ...ack flat Charge the battery pack see BOSCH instructions Rechargeable battery pack broken Please contact your specialist bicycle dealer Cables damaged Please contact your specialist bicycle dealer Speed is over 25 km h The drive is designed to switch off at speeds over 25 km h Drive does not supply enough power Control system fault Please contact your specialist bicycle dealer Rechargeable battery ...

Page 78: ... 1 Clean and maintain your EPAC as described in section14 2 How to clean and care for your EPAC 2 Charge up the rechargeable battery pack See attached BOSCH original operating instructions 3 Store your EPAC only in dry rooms where it is not exposed to dust 4 Use suitable bike stands e g tripod Consult your specialist bicycle dealer on this 5 If your EPAC is standing with one or both wheels on the ...

Page 79: ...ell as materials which can be reused and recycled In the European Economic Area EEA you are therefore obliged to keep your EPAC separate from the domestic waste and make use of a return and collection system Dispose of your EPAC at a local authority collection point Detailed information on the correct disposal of your EPAC can be obtained from your local authority or your specialist bicycle dealer...

Page 80: ... to a failure to observe the instructions and tips given in the user manual faults and damage attributable to force majeure accident improper use incorrectly performed repairs lack of maintenance and care or to wear and tear faults and damage attributable to original spare parts not being used when replacing parts changes to the product without the prior agreement of the firm GHOST Bikes insofar a...

Page 81: ...E HYBRIDE CROSS E HYBRIDE TREKKING E HYBRIDE WAVE Original operating instructions 12 2012 80 GHOST EPAC 18 3 EC Declaration of Conformity ...

Page 82: ...81 GHOST EPAC 18 4 Illustrations Illustration A A1 Rechargeable battery battery pack A2 Tyres A3 Brake calliper A4 brake disc A5 Suspension fork fork A6 Rear wheel A7 Motor A8 Chain A9 Chainring A10 Chain stay A11 Crank A12 Handlebar stem stem A13 Top tube A14 Pedal A15 Saddle A16 Seat tube ...

Page 83: ...Rear derailleur wheel A25 Chainring screw A26 Hub front front wheel hub A27 Seat clamp screw s A28 Type plate on the seat tube A29 Display mounted on the handlebars A30 Front mudguard A31 Rear mudguard A32 Headlight front light A33 Back light rear A34 Luggage rack A35 Chain guard chain case A36 Cassette sprocket set Illustration B B1 Brake lever B2 Grip handlebar grip B3 Headset B4 Handlebars Illu...

Page 84: ... HYBRIDE WAVE Original operating instructions 12 2012 83 GHOST EPAC C1 Gear cable C2 Dropout C3 Derailleur hanger Illustration D D1 Fork steering tube D2 Fork tube D3 Dip tube Illustration E E1 Seatpost clamp bolt E2 Seatpost clamp clamp ...

Page 85: ...YBRIDE WAVE Original operating instructions 12 2012 84 GHOST EPAC E3 Quick release axle E4 Quick release lever Illustration F F1 Click pedal F2 Switch gear lever Illustration G G1 Valve nut G2 Valve cap G3 Valve G4 Inner tube Illustration I ...

Page 86: ...E HYBRIDE CROSS E HYBRIDE TREKKING E HYBRIDE WAVE Original operating instructions 12 2012 85 GHOST EPAC I1 Tyre lever appearance varies according to manufacturer ...

Page 87: ...ING E HYBRIDE WAVE Original operating instructions 12 2012 86 GHOST EPAC About us Manufacturer GHOST Bikes GmbH An der Tongrube 3 95652 Waldsassen Germany Phone 49 9632 92550 Fax 49 9632 925516 www ghost bikes com info ghost bikes de ...

Page 88: ...GHOST Bikes GmbH An der Tongrube 3 D 95652 Waldsassen www ghost bikes com ...

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