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GF JRG Coral force 5000, Installation And Operating Instructions Manual

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GF JRG Coral force 5000 Installation And Operating Instructions Manual Download Page 33

Installation 

 

Rev.: 11013802-2 

 

Seite 33 von 64  

7.4

 

Flushing line – design and installation 

 

 

 

Spülmengen (8bar): 

Device type 

RS-flow rate (8bar) 

RS-quantity [L] 

RS-

Temperature* 

5000 – 5500 

11 l/min 

60 

80°C 

6500 - 7000 

11 l/min 

74 

80°C 

*RS-temperature briefly is 80°C. Thereafter the temperature is decreasing. 

 

 

Flushing line implementing regulations 

The following implementing regulations for the flushing line must be complied 

with! 

 

If possible, avoid the use of hoisting equipment! 

 

 

Flushing line, 

temperature resistant 

to 80°C

 

Dimension 

min. DN 15

 

Summary of Contents for JRG Coral force 5000

Page 1: ...Rev 11013802 2 JRG Coral force 5000 JRG Coral force 5500 JRG Coral force 6500 JRG Coral force 7000 Installation and operating instructions EN FailSafe JRG Coral force 7000 JRG Coral force 5000 ...

Page 2: ...Seite 2 von 64 Rev 11013802 2 ...

Page 3: ...ice set up 18 5 Technical data 20 6 Installation dimensions 21 7 Installation 22 7 1 Prepare the JRG Coral force for installation 23 7 2 Setting up the unit 28 7 3 Installation diagram 30 7 4 Flushing line design and installation 33 8 Commissioning 35 8 1 Mounting the cover hood 37 8 2 Documenting the commissioning 38 8 3 Fill out the warranty card 39 8 4 Mounting the service lable 40 9 Operating ...

Page 4: ...T signal contact optional accessory 48 9 7 Service 49 9 8 Error messages malfunctions 50 10 Maintenance and service 53 10 1 Wartungsintervall überprüfen 53 10 2 Service 54 10 3 Replace the catalyst granulate 55 10 4 Replacing the battery 58 11 Ersatzteile und Serviceset Fehler Textmarke nicht definiert ...

Page 5: ...Foreword Rev 11013802 2 Seite 5 von 64 ...

Page 6: ... JRG AG customer service Georg Fischer JRG AG Customer Service 41 61 975 23 77 info jrg ps georgfischer com 1 1 Safety instructions The symbols in the operating instructions have the following meaning Warning This symbol indicates information that must be observed to avoid the possibility of extensive property damage The safety instructions must be followed Note This symbol indicates information r...

Page 7: ...of Sale and Delivery only if the device is installed by a qualified professional the device is used in accordance with the instructions of this operating manual the device is properly deployed repairs are carried out exclusively by authorised and qualified personnel no unauthorised changes are made to the device ...

Page 8: ...nden werden on page Fehler Textmarke nicht definiert the system is operated only in a perfectly functioning state and the safety devices in particular are checked regularly for proper functioning the required personal protective equipment is available to and worn by the operational maintenance and repair personnel the operating manual is always available at the installation site of the device syst...

Page 9: ...installations note and adhere to all local installation regulations general guidelines and standards for the supply of potable water and heated potable water TrinkwV DIN2000 DIN2001 DIN50930 DIN1988 DVGW ÖVGW or SVGW standards JRG Coral force KS devices are not suitable for o Technical systems for which partially softened or demineralised water is stipulated by the manufacturer JRG Coral force KS ...

Page 10: ...ssurise the system and secure against restarting o Before maintenance or repair work ensure that all device and system parts have cooled down to room temperature The device contains a flushing line which must be run out to a drain The unobstructed flow of the runoff water must be ensured by the customer at all times Attention Load lifting equipment must be secured against power failure Any other u...

Page 11: ...5 16 EG Neufassung RICHTLINIE 2006 95 EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 12 Dezember 2006 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen und der RICHTLINIE 2004 108 EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 15 Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitglieds...

Page 12: ...ical additives or the electrolytic decomposition of water The units are designed to be installed in the main connection of the potable water system of single and multi family homes hospitals hotels schools and other public buildings Unit selection and sizing are carried out according to Georg Fischer JRG AG s planning documents and design specifications The device is not suitable for technical sys...

Page 13: ...ing downstream of the water meter filter and pressure regulator Any other use of the device or use beyond what is specified is considered to be IMPROPER USE The manufacturer supplier assumes no liability for damage caused by disregarding these operating instructions or the regulations or for damage caused by improper use The user operator bears sole risk ...

Page 14: ... flows and swirls A through the catalyst granulate 2 Imitating natural biomineralisation processes tiny crystals of lime from the hardeners dissolved in the water are deposited B on the surface of this catalyst These tiny lime crystals are then picked up from the surface of the catalyst by the water to be treated and dispersed via the water intake throughout the entire installation system D A prot...

Page 15: ...e continues to ensure the potable water supply The water in the cartridge is heated to 80 C and after a reaction time of about 90 minutes flushed out JRG Coral force limescale conditioners leave the valuable minerals in the potable water Once the water evaporates from tiles fittings or shower walls the minerals are left behind and build up corresponding residues Your bathroom and sanitary faciliti...

Page 16: ...otor function for multi chamber piston slide valve drive o Fail safe automatic bypass switch during a power failure Status display and alarm output o Double digit display o Green yellow and red light o Acoustic alarm o Potential free alarm contact for integration into the building control technology BCT Operating hours counter o Display on service request granulate replacement after five years Ope...

Page 17: ...n 64 Heating and power plug Battery slot for fail safe Double digit display for status display Operation LED lights up for error free operation Service LED lights up when five year servicing is due Error LED lights up during malfunctions Menu M button button ...

Page 18: ...Scope of supply and device set up Seite 18 von 64 Rev 11013802 2 4 Scope of supply and device set up The units are supplied ready for mounting with cover ...

Page 19: ...alve made of high quality bronze RG5 E 2 Connection set with corrugated pipe hose Connection of the pipe connection with the T connector F 1 T connection piece with overflow For installation of the limescale conditioner in the potable water supply G 1 Power cord For connection to the domestic electrical installation 230 V 50 Hz H 1 EPP thermal insulation 2 piece set 2 piece EPP thermal insulation ...

Page 20: ...ndations of Georg Fischer JRG AG The relevant documents and planning information can be found in our planner documentation Hydraulic 5000 5500 6500 7000 Residential units up to VDI 3807 T3 WE 5 8 12 17 Residential buildings with a maximum daily water consumption acc DVGW W510 l d 1 250 1 760 2 600 3 750 Nominal flow rate l h 3 800 4 200 5 800 7 000 Nominal pressure bar 10 10 10 10 Operating pressu...

Page 21: ...on DN 40 1 1 2 IG Device height H mm 725 870 Device width W mm 375 375 Wall spacing W mm min 400 Installation depth D mm max 910 Installation length L mm 145 Connection height C mm 900 100 1060 100 Weight empty kg 26 29 33 8 37 4 Weight filled with water kg 43 46 53 53 Connection dimension Flushing line DN 15 1 2 Drain dimension DN 65 ...

Page 22: ...commissioned according to the regulations Before installation the following points must be noted The stability of the wall mounting must be ensured Observe the operating weight Comply with maintenance intervals and wall clearances Observe installation dimensions Access to the system for maintenance and servicing tasks must be ensured In particular the accessibility of the system must allow dismant...

Page 23: ...Installation Rev 11013802 2 Seite 23 von 64 7 1 Prepare the JRG Coral force for installation A B ...

Page 24: ...Installation Seite 24 von 64 Rev 11013802 2 A ...

Page 25: ...Installation Rev 11013802 2 Seite 25 von 64 B Auf korrekte Position der O Ringe achten Für Einbau von rechts nach links T Stück und Bypassventil um 180 drehen ...

Page 26: ...Installation Seite 26 von 64 Rev 11013802 2 ...

Page 27: ...Installation Rev 11013802 2 Seite 27 von 64 ...

Page 28: ...Installation Seite 28 von 64 Rev 11013802 2 7 2 Setting up the unit When installing the device maintain a sufficiently large maintenance interval ...

Page 29: ...Installation Rev 11013802 2 Seite 29 von 64 Before attaching the piping level the unit and fix it to the ground ...

Page 30: ...ter station 2 Drain valve 3 JRG Coral force limescale conditioner 4 Free outlet into drain 5 Flushing line temperature resistant 80 C 6 Socket outlet 7 Optional integration in to building routing technology using a signal contact 8 check valve 9 pressure relief valve 10 Heat exchanger 11 hot water tank 12 hot water distriburot with hot water riser 13 wall mounted mixer tap 14 cold water distriburo...

Page 31: ...eat exchanger 11 hot water tank 12 hot water distriburot with hot water riser 13 wall mounted mixer tap 14 cold water distriburot with cold water riser The operating pressure must be at least 2 bar and may not exceed 8 bar If necessary a pressure reducing valve is to be installed upstream of the device The built in schema does not contain all the shut off and safety components required for profess...

Page 32: ... 32 von 64 Rev 11013802 2 UPiping example The JRG Coral force 6500 is installed in the domestic water connection immediately downstream of the domestic water station water meter check valve filter and pressure regulator ...

Page 33: ...e 5000 5500 11 l min 60 80 C 6500 7000 11 l min 74 80 C RS temperature briefly is 80 C Thereafter the temperature is decreasing Flushing line implementing regulations The following implementing regulations for the flushing line must be complied with If possible avoid the use of hoisting equipment Flushing line temperature resistant to 80 C Dimension min DN 15 ...

Page 34: ...v 11013802 2 Flushing line Max length 10m Max height 5m Rinsing is carried out with line pressure 2 8bar Drain dimension min DN65 Provide a splash protection min 20mm Flushing line and mounting material temperature resistant to 80 C ...

Page 35: ...ct the heating plug red cable to the control system 4 3 Connect the mains cable to the control system and plug into power outlet On inserting a battery test starts automatically Status No 05 battery test LED green lights up ACTIVE Before commissioning check all connections for proper fitting and tightness The flushing line from the unit to the drain must be installed according to regulations Check...

Page 36: ... as long as the decimal point is flashing While the decimal point is flashing the device is automatically filling up with water and all the important functions are being checked 1 Valve piston drive 2 Position indicator 3 The slider is moved into the backflushing position the device is automatically aerated 4 Heating element for thermal disinfection 5 Check the dimensioning of the drain Flushing i...

Page 37: ... the JRG Coral force limescaling conditioner can be left unattended DONE The valve spool is now in the secure TD position and a thermal disinfection is carried out 8 1 Mounting the cover hood Visual inspection for leaks Before mounting the cover hood check the installation and device for leaks ...

Page 38: ... replaced every five years Fill out the Georg Fischer JRG warranty card and return to Georg Fischer JRG AG Example In the view shown above commissioning was carried out on 17 June 2015 Following the commissioning the cartridge has to be replaced in June 2020 Note 1 Commissioning ist o be noted in the maintenance history 2 Fill out the commissioning report and send it to Georg Fischer JRG AG ...

Page 39: ... out the warranty card fully and return to Georg Fischer JRG AG see example The device type and serial number are indicated on the rating plate on the control system Note The JRG warranty can be honoured only if the warranty card is returned fully completed to Georg Fischer JRG AG ...

Page 40: ...Commissioning Seite 40 von 64 Rev 11013802 2 8 4 Mounting the service lable Mount the service lable on the device Remove the accurate date sticker and mount it on the service lable ...

Page 41: ... LEDs and an acoustic signal transmitter buzzer Display displays the current operating mode or the error number Operating status lights green ACTIVE malfunction free operation yellow CAT cartridge replacement required red Error malfunction error Legend Display status number LED lights up LED flashes once per second LED is dark unlit Acoustic alarm for Errors Service request On plugging in Legend B...

Page 42: ...act BCT Legend BCT Signal 1 Contact closed BCT Signal 0 Contact open Operating states 01 Green ACTIVE Water treatment active 02 Green ACTIVE Thermal disinfection active 03 Green ACTIVE Backflushing active 04 Green ACTIVE Self test active 05 Green ACTIVE Battery test active 06 Red ERROR blinks Fail safe active no mains supply 11 HW test mode for customer service only ...

Page 43: ...and some of the scale is converted into tiny lime crystals which are then carried by the water into the installation system Depending on the setting of the electronic controller the water treatment is interrupted every four days ECO mode factory setting or every one two or three days by a short thermal regeneration Operating display Status 01 Green LED lights up ...

Page 44: ...four day intervals in eco mode or every 1 2 or 3 days The piston valve separates the tank from the cold water supply During the heating process the tank is unpressurised The water enters via the bypass position of the piston valve A filament heats the water in the tank for approx 70 minutes to 80 C and maintains the temperature for another approx 90 minutes thus ensuring uniform heating of the tan...

Page 45: ...tory setting d 4 every four days 3 Press the M button to accept the set value The current status number appears on the display once again Display 01 05 LED green lights up 9 2 2 Manually activating thermal disinfection Press and hold the M button for approx two seconds count twenty one twenty two The control system starts automatically with a commissioning routine Display 04 02 The decimal point o...

Page 46: ...n Once the cartridge is cooled backflushing is terminated and the unit reverts to normal operation Operating display Status 03 Green LED lights up Danger of scalding During backflushing hot water comes out from the backflushing pipe following thermal regeneration In the event of a power failure during backflushing the flushing flow is not interrupted The unobstructed flow of water must therefore b...

Page 47: ...ction NOTE DO NOT leave the limescale conditioning system unattended and DO NOT unplug it as long as the decimal point is flashing 9 5 Battery test Operating display Status 05 Green LED lights up Battery test expires after the following points at each insertion after commissioning after every 10 thermal disinfections 1 Discharge of the battery for about three minutes corresponds to one revolution ...

Page 48: ... Nr GLT Stecker inkl Kabel L 5m Stecker zur Einbindung der JRG Coral force Kalkschutzanlage in die Gebäude Leit Technik GLT Details siehe Elektrischer Anschluss GLT 12000122 Potentialfreier Meldekontakt max 24V 1A max 1mm Bei störungsfreiem Betrieb ist der Kontakt geschlossen Bei Störung oder Netzausfall ist der Kontakt geöffnet ...

Page 49: ...ay Yellow LED flashes SERVICE Green LED error free operation Status 01 05 Red LED fault present Status 20 82 Audible alarm from 07 00 to 22 00 device does not change to daylight saving time in the summer from 08 00 23 00 BCT Signal 1 For integration see chapter 9 6 BCT signal contact optional accessory on page 48 Signal contact BCT Legend BCT Signal 1 Contact closed BCT Signal 0 Contact open The g...

Page 50: ... see Maintenance and service In the event of an operational malfunction an audible alarm is sounded and the red LED ERROR lights up The BCT contact signal contact is opened signal 0 The audible alarm can be acknowledged by pressing and holding the M button for three seconds Errors can be reset by unplugging and plugging in again Should an error persist it will be displayed again during commissioni...

Page 51: ... 34 Red TD POS not reached in fail safe mode Fail safe not possible 35 Red Position switch 1 defective 36 Red Position switch 2 defective 40 Red Not in TD POS when heating switched on Heating is not possible Review Heater not correctly connected Plug in the heater STL triggered check water supply reset STL Safety Temperature Limiter Unplug and re insert the plug begin commissioning see Chapter Feh...

Page 52: ...in commissioning see Chapter Fehler Verweisquelle konnte nicht gefunden werden on page Fehler Textmarke nicht definiert If the error recurs inform factory customer service 80 Red Battery defective Battery voltage less than 3 V Inform factory customer service 81 Red No battery present 82 Red Battery voltage is less than 3 V in fail safe mode Fail safe is not possible Werkskundendienst Nach Möglichk...

Page 53: ...G AG offers a suitable service kit for this purpose See Spare parts and service kit for item no 10 1 Wartungsintervall überprüfen Example In the view shown above commissioning was carried out on 17 June 2015 Following the commissioning the cartridge has to be replaced in June 2020 Check elapsed operating time regularly by comparing with the start up date on the start up sticker on the unit In addi...

Page 54: ...ons during operation Status 01 05 in the event of an error Status 20 82 Operating display Yellow LED flashes SERVICE Green LED error free operation Status 01 05 Red LED fault present Status 20 82 Audible alarm from 07 00 to 22 00 device does not change to daylight saving time in the summer from 08 00 23 00 The granulate and the unit s battery must be replaced every five years ...

Page 55: ...er from the control system Slipping hazard From escaping granulate put up warning sign Danger of scalding From escaping hot water wait until system parts have cooled to room temperature and discharge the pressure from the system Unplug the unit and secure against restarting Before a granulate replacement the maintenance area should be secured to ensure that no unauthorised persons can gain access ...

Page 56: ...Maintenance and service Seite 56 von 64 Rev 11013802 2 Remove hood including thermal insulation Expand device loosen the corrugated pipe hoses at the T connector Open profile clamp Lift off valve head ...

Page 57: ...Seite 57 von 64 Replace O ring grease tank collar Change filter arm Snap valve head onto immersion tube and close profile clamp tightening torque of approx 10 Nm Carefully wipe down and clean valve head and tank collar of granulate residues ...

Page 58: ...64 Rev 11013802 2 10 4 Replacing the battery Replacing the battery Open the white cover on the control unit at the side Pull out battery with strap Old batteries may NOT be discarded in household waste Special waste Battery collection box ...

Page 59: ...ce and service Rev 11013802 2 Seite 59 von 64 Plug in new battery Carefully place new battery into the controller housing Reclose the opening with the white plastic cover Plug in the heating plug on the housing ...

Page 60: ...ss M button and insert the mains plug Keep M button pressed for seven seconds then release Display indicator o _ 2 Press the button to set the value to o 1 3 Press the M button to confirm the entry Display indicator 05 Fasten cover Commission the unit as explained in Chapter 8 Commissioning on page 35 ...

Page 61: ...oral force 5000 Katalysatorgranulat O Ring für Ventilkopf Akku Service Set JRG Coral force 5500 Katalysatorgranulat O Ring für Ventilkopf Akku Service Set JRG Coral force 6500 Katalysatorgranulat O Ring für Ventilkopf Akku 9699 065 Service Set JRG Coral force 7000 Katalysatorgranulat O Ring für Ventilkopf Akku 9699 007 ...

Page 62: ...Spare parts and service set Seite 62 von 64 Rev 11013802 2 ...

Page 63: ...Spare parts and service set Rev 11013802 2 Seite 63 von 64 ...

Page 64: ...Bedienungsanleitung JRG Coral force 5000 5500 6500 7000 Technische Änderungen Satz und Druckfehler vorbehalten Anschrift Stempel installierendes Unternehmen Georg Fischer JRG AG Hauptstraße 130 4450 Sissach Schweiz 41 61 975 23 77 info jrg ps georgfischer com www gfps com ...

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