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Foreword 

This installation & operating manual will help 

you use condensate recovery and return system 

QuickCC safely and efficiently for its intended 

purpose. The condensate recovery and return 

system QuickCC will be called unit in this docu-

ment.

This installation & operating manual is intended 

for anyone commissioning, using, operating, 

servicing, cleaning or disposing of this equipment 

and, in particular, for professional after-sales 

service technicians, qualified personnel and 

authorised and trained staff.

All of these persons must read and understand 

the content of this installation & operating ma-

nual.

Following the instructions given in this installa-

tion & operating manual helps avoiding danger 

and increases the reliability and service life of 

the unit. Please note that in addition to the in-

structions given in this installation & operating 

manual you must also observe all locally appli-

cable rules and regulations concerning the pre-

vention of accidents as well as approved safety 

guidelines for good professional practice.

Availability

Keep this installation & operating manual tog-

ether with the plant documentation for future 

reference. Make sure that this installation & 

operating manual is available to the operator. 

The installation & operating manual is part of the 

equipment. Please hand over this installation & 

operating manual when selling the equipment or 

passing it on.

Other applicable documents

Further notes, instructions and information on the 

components of the system can be found in the 

documentation of the respective manufacturer.

These documents shall be deemed to form an 

integral part of these instructions. 

Keep these documents together with these ope-

rating instructions. 

Provide these documents if you sell the system 

or pass it on.

Formatting features in the  
document

Different types of information in the Installation 

& Operating Manual are formatted in different 

ways.

This helps you to distinguish easily between the 

following types of information:

Normal text

Cross references

 Lists

  Bullet points in lists

 Action to be taken.

These tips contain additional informati-

on, e.g. about cost-efficient use of the 

equipment.

Safety
Use for the intended purpose

Condensate flows either directly from the consu-

mer or via the flash vessel into the condensate 

recovery and return system QuickCC where a 

level-controlled pump delivers the condensate to 

the feedwater deaerator or feedwater tank.

The unit must only be used within the allowable 

pressure and temperature limits and only if the 

chemical and corrosive influences on the equip-

ment are taken into account. 

Correct use includes compliance with the in-

structions given in this installation & operating 

manual, in particular obedience to all safety 

instructions. .

Any other use of the unit is considered to be 

improper. 

Note that the unit is also used incorrectly if the 

materials of the unit are not suitable for the fluid.

Summary of Contents for QuickCC

Page 1: ...E N English Original Installation Instructions 850802 00 Condensate Recovery and Return System QuickCC ...

Page 2: ... Directives 7 Storing and transporting the unit 7 Storing the unit 7 Transporting the unit 8 Mounting and connecting the unit 8 Preparing installation 8 Connecting the unit 9 Commissioning 10 Operation 10 After Operation 10 Removing external dirt deposits 11 Maintaining the unit 11 Spare parts 11 Putting the unit out of operation 11 Removing harmful substances 11 Removing the unit 12 Re using unit...

Page 3: ...lling the equipment or passing it on Other applicable documents Further notes instructions and information on the components of the system can be found in the documentation of the respective manufacturer These documents shall be deemed to form an integral part of these instructions Keep these documents together with these ope rating instructions Provide these documents if you sell the system or pa...

Page 4: ...ruises or injuries Make sure the unit is safely held in place during installation and cannot fall down Wear protective safety footwear Basic safety notes Risk of severe injuries w The unit may become hot during operation Do not operate the unit unless thermal insu lation or protection against accidental contact prevents you from touching hot surfaces w The unit maybe hot during operation Before ca...

Page 5: ...llowing items w Protective helmet in compliance with EN 397 w Work boots in compliance with EN ISO 20345 w Industrial leather gloves in compliance with EN 388 w Protective goggles in compliance with DIN EN 166 Information on property damage or malfunc tions w Malfunctions will occur if the unit is installed in a wrong position or with the flow pattern in the opposite direction of the fluid flow Th...

Page 6: ...äts werden in einer Ledertasche geliefert Vor dem Einsatz müssen Sie die Komponenten verbinden und die Akkus aufladen Folgende Bestandteile sind im Lieferumfang enthalten Anzeigegerät Akku im Anzeigegerät fest installiert Schallaufnehmer inklusive Kabel Ledertasche Ladegerät inklusive Kabel Bedienungsanleitung Gestaltungsmerkmale von Warnhinweisen im Text GEFAHR Hinweise mit dem Wort GEFAHR warnen...

Page 7: ...he unit only in closed rooms that meet the following environmental conditions w Air humidity below 50 not condensing w Indoor air clean salt free and non corro sive w Temperature 5 40 C Make sure that all these requirements are always met when storing the unit Please contact the manufacturer if you cannot comply with the recommended storage con ditions Name plate The following items are indicated ...

Page 8: ...age For a short period of time the unit may be transported even if the temperature is below 0 C provided that the unit is completely empty and dry 6 Gestaltungsmerkmale von Warnhinweisen im Text GEFAHR Hinweise mit dem Wort GEFAHR warnen vor einer gefährlichen Situation die zum Tod oder zu schweren Verletzungen führt WARNUNG Hinweise mit dem Wort WARNUNG warnen vor einer gefährlichen Situation die...

Page 9: ...unit is not subjected to any forces or tor ques 6 Gestaltungsmerkmale von Warnhinweisen im Text GEFAHR Hinweise mit dem Wort GEFAHR warnen vor einer gefährlichen Situation die zum Tod oder zu schweren Verletzungen führt WARNUNG Hinweise mit dem Wort WARNUNG warnen vor einer gefährlichen Situation die möglicherweise zum Tod oder zu schweren Verletzungen führen kann VORSICHT Hinweise mit dem Wort VO...

Page 10: ...eck all piping connections before commis sioning Check the electrical wiring before commissio ning Ensure the correct direction of rotation of the condensate pumps For description see ope rating instructions of the pumps Close the drain shut off valve Check if there is condensate in the tank Open the shut off valve s on the pump suction side Vent the condensate pump s according to the associated o...

Page 11: ...ree cloth Maintaining the unit The installation and operating instructions for the individual devices assemblies must be observed Check condensate collection tank measuring pot and level indicator at regular intervals on dirt and soiling if necessary flush the compo nents Examine the equipment at regular intervals and check it for correct operation If necessary clean the equipment Spare parts Vari...

Page 12: ...UNG Hinweise mit dem Wort WARNUNG warnen vor einer gefährlichen Situation die möglicherweise zum Tod oder zu schweren Verletzungen führen kann VORSICHT Hinweise mit dem Wort VORSICHT warnen vor einer Situation die zu leichten oder mittleren Verletzungen führen kann Gestaltungsmerkmale für Hinweise auf Sachschäden Achtung Diese Hinweise warnen vor einer Situation die zu Sachschäden führt Besch Lief...

Page 13: ...actual partner Make sure that all harmful substances are removed from the unit Pay attention to the instructions in section Transporting the unit Pack the unit in its original packaging or in suitable transport packaging The transport packaging must protect the unit from damage in the same way as the original packaging Send the completed and signed deconta mination declaration with the equipment T...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...STRA AG Printed in Germany GESTRA AG Münchener Strasse 77 28215 Bremen Germany Tel 49 421 3503 0 Fax 49 421 3503 393 E mail info de gestra com Website www gestra com You can find our authorised agents around the world at www gestra com ...

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