1
V62.1.2
.
27.09.10.ENG
Operating
Manual
SMA
20
‐
P
62
GERIMA
Page 1: ...1 V62 1 2 27 09 10 ENG Operating Manual SMA 20 P 62 GERIMA SMA 20 P 62...
Page 2: ...ber available The machine identification number is printed on the machine s rating plate The machine identification number is also engraved on the gear housing 1 Operating issues If you have questions...
Page 3: ...de bearing 5 Replacing the indexable inserts 5 General safety information 6 Specific safety instructions 7 Functional components 8 Intended use 8 Technical data 9 Power on time 11 Adjusting the bevel...
Page 4: ...he bevel height a see page 12 is set by ad justing the height of the machine s guide plate The height setting can be read from the fixed main scale and the vernier collar 1 Release clamping screw 2 Ro...
Page 5: ...5 V62 1 2 27 09 10 ENG Quick reference guide Separate air connection Changing the indexable inserts...
Page 6: ...ing instructions supplied with the machine Only use the recommended lubricants Check pneumatic tubing and air pressure When the machine is running the air pressure at the tool inlet should not exceed...
Page 7: ...over sharp edges Servicing and testing must only be carried out by appropriately qualified technicians Always use genuine GERIMA spare parts and accessories Warning Risk of injury from hot metal chips...
Page 8: ...ight clamping screw 10 Paddle switch starter lever Intended use The GERIMA SMA 20 P is a hand held pneumati cally driven device intended for machining workpieces made of steel cast steel fine grained...
Page 9: ...ight to make technical changes Technical data Technical data Air pressure Required air flow rate Rated power consumption Motor speed when idling Weight approx Bevel width material dependent Aluminium...
Page 10: ...tal vibration value tri axial vector sum Work process 30 milling head 45 milling head for Radius 2 mm bevel width C in 12 mm steel sheet S 355 Radius R 2 Radius in 12 mm steel sheet S 355 pressure 6 t...
Page 11: ...cutting inserts have become blunt and therefore unable to penetrate the ma terial The power on time is always expressed as a percentage of one hour Example If the power on time is specified as 50 then...
Page 12: ...been set a bevel should be milled on a test sample to check whether fur ther height adjustments are required These may be necessary because the precision of the scale is approximately 1 mm depending o...
Page 13: ...for cutting bevels with angles of 30 or 45 Our universal B02 coating is a useful general purpose coating that can cope with all the above materials We also offer inserts with special coatings for ma c...
Page 14: ...dexed a total of four times before requiring replacement As the inserts are each approximately 11 mm long each insert can be indexed four times while fas tened via the lower locating hole and a fur th...
Page 15: ...inserts fastened via locating hole 1 This configuration can be used to mill bevels with widths of up to 5 0 mm Large guide bearing DL fitted to milling head and cutting inserts fastened via locating...
Page 16: ...g replacement They can be used for machining plastic steel stainless steel as well as non ferrous metals such as aluminium copper and brass Indexable cutting inserts for radius milling Radius 2 3 Type...
Page 17: ...g hole 1 can be rotated and flipped a total of four times When performing radius milling work it is essen tial that the correct guide bearing is attached to the milling head Radius 2 mm RM2 Radius 3 m...
Page 18: ...he same guide bearing but fit RM 3 radius milling inserts 45 bevel large guide bearing DL Combining the large DL 45 R3 B33 1 guide bearing with type M indexable cutting inserts enables the inserts to...
Page 19: ...position of the radius on the workpiece end face is determined by the guide bearing fitted and cannot be altered Guide plate set too low Radius incomplete Guide plate set too high Radius cuts into mat...
Page 20: ...to one another If the edge of the workpiece to be machined was created by cutting a larger plate with a plasma cutter the upper and end faces of the workpiece may be out of rectangular alignment by as...
Page 21: ...he arrows on the guide plate represent the direc tion of rotation of the milling head at the machin ing point Machine operation 10 10 5 Machine operation Excessive air pressure can damage equipment Th...
Page 22: ...he machine always use two hands to control the machine Ensure that the workpiece is securely clamped for safety reasons to improve the service life of the cutting inserts to prevent damage to the mill...
Page 23: ...ts and milling head Burn hazard Wear protective gloves when changing the milling head Wartungs Plan Blunt tools can cause damage Blunt cutting tools can overload the machine Inspect cutting tools regu...
Page 24: ...Service procedure Full grease replacement Full replacement of the lubricating grease re quires removing the gearing housing from the machine and should therefore only be carried out by a certified GER...
Page 25: ...type grease gun Special lubricating grease 100 ml Oil mist lubricator 1 4 Special pneumatic oil Teflon spray 400 ml For simple fast delivery of these items please contact us and quote the following or...
Page 26: ...09 10 ENG 2 1 7 Replacing the milling head and guide bearing 1 Hex key 4 mm 2 Locking screws 3 Guide bearing 4 Spanner 42 45 5 Timing Tool 6 Milling head Replacing the milling head 3 6 5 4 Separate a...
Page 27: ...27 V62 1 2 27 09 10 ENG Changing the guide bearing 1 Hex key 3 mm 2 Guide bearing 3 Milling head 4 Torx key 5 Locking screws 6 Indexable cutting inserts Changing the guide bearing 3 2 1 5 6 4...
Page 28: ...nables the inserts to be indexed a total of eight times if the bevel widths being machined are 5 mm or in dexed four times if the bevel widths are 5 mm Or Radius 2 0 mm The same DL guide bearing is us...
Page 29: ...up to 600 N mm Steel up to 900 N mm Order number x 0101 404 09 00001 x 0101 404 09 00002 x 0101 404 09 00003 RM2 B00 A1 1 B 00 RM2 B02 A1 1 B 02 RM2 B05 A1 1 B 05 RM3 B00 A1 1 B 00 RM3 B02 A1 1 B 02...
Page 30: ...3 08 00005 Gear flange cover SMA 20 P 1 8 0101 243 09 00011 Drive shaft SMA 20 P62 1 1 9 0101 243 08 00015 Bearing 1 10 0101 243 10 00002 Bevel gear wheel 1 11 0101 243 09 00013 Lock nut 1 12 0101 243...
Page 31: ...31 V62 1 2 27 09 10 ENG Spare parts Gear unit...
Page 32: ...048 gasket 1 105 0109 113 09 00050 washer 1 106 0109 113 09 00049 steady 1 107 0109 113 09 00051 felt oiler 1 108 0109 113 09 00012 spindle stop button 1 109 0109 113 09 00013 spring 1 110 0109 113 09...
Page 33: ...9 00033 O Ring 1 126 0109 113 09 00034 motor housing 1 127 0109 113 09 00038 spring 1 128 0109 113 09 00037 safety bar 1 129 0109 113 09 00035 spring pin 1 130 0109 113 09 00036 throttle lever 1 131 0...
Page 34: ...34 V62 1 2 27 09 10 ENG Pneumatikmotor...
Page 35: ...ine was used for its intended purpose The guar antee does not cover in particular opera tional wear and tear improper use partially or wholly disassembled machines damage arising from overloading the...
Page 36: ...42 EC both in its basic design and construction as well as in the version marketed by us The equipment complies with the essential requirements of the following EC directives 2006 42 EC DIN EN 111 48...
