Genuine Scooter Company RATTLER 200i Owner'S Manual Download Page 41

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Technical Data

Engine

3L7

Chassis

1835 mm / 72 in

Type

Length

Displacement

168.9cc

Width

680 mm / 27 in

Bore

61 mm

Height

1095 mm / 43 in

Stroke

57.8 mm

Wheelbase

1310 mm / 52 in

Compression Ratio

9.8:1

Curb Weight

116 kg / 256 lb

Cooling

Forced Air

Max Loading

160 kg / 353 lb

Lubrication Method

Separated Pump

GVWR

276 kg / 609 lb

Fuel Delivery

Electronic Fuel Injection (EFI)

GAWR - Front

88 kg / 194 lb

Idle Speed

1700 ± 200 rpm

GAWR - Rear

188 kg / 415 lb

Spark Plug

NGK CR7HSA

Front Tire

120/70-12

Electrode Gap

0.6-0.7 mm

Rear Tire

130/70-12

Start System

Electric

Electrical

Transmission

Type
Clutch

Continuously Variable (CVT)
Dry, Centrifugal

Ignition System

EFI

Generator

Flywheel Magnet Stator

Battery Type

12V 6Ah MF

Fluids

Engine Oil Type
Engine Oil Capacity
Gear Oil Type

Gear Oil Capacity
Fuel Type

Fuel Capacity

JASO MB 15W-40 Motor oil

1.0 Liter

SAE 80W-90 GL-5

150cc (100cc replacement volume)
Unleaded fuel, 91 Octane or higher
5.9 liters

Main Fuse

15A Tube

Summary of Contents for RATTLER 200i

Page 1: ...Owner s Manual...

Page 2: ...he labels applied to your scooter You should always keep this owner s manual in your vehicle and it should be considered a permanent part of the vehicle If you have any questions please ask your deale...

Page 3: ...fe Please refer to the break in section for specific break in procedures prior to riding You should always use original Genuine Scooter Company OEM parts for all maintenance and repairs as they have b...

Page 4: ...InspectionandAdjustment 19 20 PRE RIDE INSPECTION CONTINUED Throttle Inspection and Adjustment 21 Engine Oil Type Level Check and Fill 22 Tire Inspection and Pressure Adjustment 23 Cable Inspection an...

Page 5: ...s Obey all applicable equipment laws and regulations Only use accessories that have been approved by Genuine for this scooter Motorcycle Noise Regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED...

Page 6: ...his manual for more information Carbon Monoxide Gas The exhaust gasses from this vehicle contain carbon monoxide a colorless odorless and highly toxic gas An enclosed area such as a garage can quickly...

Page 7: ...ding your scooter Make Yourself Visible Wear bright reflective apparel to make yourself more visible to fellow drivers Position yourself on the road where other drivers can easily see you Use your tur...

Page 8: ...IN is locatedontheVINplate 1 orinside theinner frontcover 2 Record your Vehicle Identification Number The Engine Serial Number ESN is located on the rear left side of the engine 3 Record your Engine S...

Page 9: ...n be removed from the ignition switch 3 Turn handlebars fully to the left steering stop With the key in the OFF position 2 press key inward toward front of the scooter and turn key left to LOCK positi...

Page 10: ...ator Illuminates green when turn signal button is pressed to the left and signal is on 5 Engine Speed Current engine speed measured in thousands of revolutions per minute x1000 rpm 6 Fuel Level Indica...

Page 11: ...meter and trip odometer 1 Click the right button R to select odometer or trip odometer Trip Odometer Reset While the trip odometer is visible 1 Click the left button L to select trip odometer 2 Hold t...

Page 12: ...ect hour setting 4 Press the left button once The minutes on the dash will begin to flash Press the right button to select the correct minutes setting 5 Press the left button to exit clock setting fea...

Page 13: ...rd Switch Press up to turn on HAZZARD flashing turn signals Press down to turn OFF flashing turn signals 5 Emergency Stop Switch Press switch right to select RUN position to operate vehicle In an emer...

Page 14: ...ut 13 Front Rear Brake Controls Extend your fingers over the brake lever Pull lever toward the grip to actuate brake The brake lever will slow the vehicle with firm pressure REAR BRAKE LEVER FRONT BRA...

Page 15: ...Seat Lock To access the under seat storage area insert key into the ignition and from the OFF position press the key inward toward the front tire while simultaneously turning the key counterclockwise...

Page 16: ...storage compartment may get wet with moisture Do not store water sensitive items in the storage compartment Side Stand and Center Stand The side stand is located near the undercarriage It is importan...

Page 17: ...nterclockwise to open Fill with unleaded fuel 91 octane or higher Take special care not to overfill fuel tank USB Charging Your scooter is equipped with a USB Charging Port located on the front inner...

Page 18: ...able if necessary Check throttle free play Adjust throttle cable tension if necessary LUBRICANTS Check the engine oil level before each ride If the engine oil level is low refill with JASO MB 15W 40 e...

Page 19: ...tension then check the lever free play 10 20mm Front Brake lever free play 10 20mm If the brake lever has no free play or is too loose there is a potential brake system fault Inspect brake system tho...

Page 20: ...bility can occur Rear Brake The rear brake is a hydraulic disk type Inspect the brake system prior to each ride Properly functioning brake systems are vitally important to your personal safety Check f...

Page 21: ...sight glass at base of lever to determine brake fluid level Fluid should be above the bottom half of the sight glass Add brake fluid if necessary Brake Fluid specification DOT4 Rear Brake Disc and Pa...

Page 22: ...sure proper free play Lubricate throttle cable tube and cable ends to ensure ease of operation Throttle Adjustment Slide the protective rubber cover 1 to expose the throttle adjustment screw Loosen th...

Page 23: ...her oil types may severely damage your engine and void any warranty All JASO rated oils will display the JASO oil classification on the bottle within an outlined border like the example above Many oil...

Page 24: ...ove This is the Tread Wear Indicator Replace tire when tread wear indicators come in contact with the road surface Inspect the tire for foreign material such as nails screws glass or other objects tha...

Page 25: ...mountingboltssecurelyfastenthestandstotheframeand both standsarenotloose Checkspringtensiontoensurestandswillremaininstowed position when riding Assembly Check all assemblies to ensure they are faste...

Page 26: ...re visible to other drivers reducing the possibility of an accident Check the front and rear turn signal indicators head light tail light brake light speedometer backlighting and all indicator lights...

Page 27: ...h the throttle completely closed pull in either brake lever simultaneously push and hold the start button Once the engine starts release the start button Do not press and hold start button for more th...

Page 28: ...ine for 10 minutes after every 30 minutes of operation Do not operate at a constant speed change your speed regularly 100 300miles Avoid opening the throttle beyond 1 2 throttle for extended periods o...

Page 29: ...y recommendations on pages 4 6 Use the throttle for controlling the general speed of your vehicle Use the brakes for slowing and stopping your vehicle Use the handlebars to control the direction of th...

Page 30: ...ng Braking You should always be prepared to use your brakes Unexpected behavior of fellow motorists road debris animals and other obstacles can arise without notice Becoming familiar with and actively...

Page 31: ...n under all normal vehicle operation Use the kill switch for emergency engine stops Parking Parkyourvehiclewiththeexhaustfacingawayfromany pedestrian traffic Placevehicleonthecenterstandwheneverpossib...

Page 32: ...result in damage to the engine and other critical vehicle components If you are not technically skilled enough to perform any specific maintenance task you should have the maintenance completed by an...

Page 33: ...m 7456 miles or 18 months Air cleaner foam I E R Oil filter screen C C Engine oil use JASO MB 15W40 Check oil level R R Fuel filter Check for Leaks I E R Spark plug I E R Ignition timing I I E Valve c...

Page 34: ...m 7456 miles or 18 months Bolts and nuts engine Check Fasteners I E Lighting system Check Function E E Exhaust system Check for Leaks I I Fuel tank fuel hoses Check for Leaks I I Battery Check for Lea...

Page 35: ...en to torque specification 3 Fill with SAE 80W 90 GL 5 Normal gear oil change volume is 100cc 4 Reinsert fill screw 1 and tighten to torque specification 5 Inspect for leaks on the shaft seals inside...

Page 36: ...lug NGK CR7HSA Inspect thespark plug electrode Replace ifyousee damageorextremeweartotheelectrode Brake Check Actuate each brake for inspection Observe the grooves in the pads If the groove is gone or...

Page 37: ...h cleanwater Brakefluidwillerodepainted surfaces and or plastic 4 Ifanyproblemsarenoticedwiththefluidcolor volume leakingoranyotherproblemwiththe brake system have your Genuine Scooter Company dealer...

Page 38: ...r Company dealer for service Battery Maintenance Atrickle maintenancechargerishighlyrecommendedifyou donotuse yourvehicle daily The battery will deplete over time ifthevehicle is notrun onaregularbasi...

Page 39: ...d pressure and turn them over every couple of weeks This helps prevent flat spots from forming 4 Prevent rusting in the cylinder by removing the spark plug and pouring a tablespoon of clean engine oil...

Page 40: ...Maintenance Record 39 Maintenance Plan Mileage Actual Mileage Date Dealer Signature Maintenance Plan Mileage Actual Mileage Date Dealer Signature...

Page 41: ...nt 88 kg 194 lb Idle Speed 1700 200 rpm GAWR Rear 188 kg 415 lb Spark Plug NGK CR7HSA Front Tire 120 70 12 Electrode Gap 0 6 0 7 mm Rear Tire 130 70 12 Start System Electric Electrical Transmission Ty...

Page 42: ...20590 You can also obtain other information about motor vehicle safety from http www safercar gov WARRANTYINFORMATION Your vehicle is covered by a manufacturer s Limited Warranty an EPA Emissions Con...

Page 43: ...GENUINESCOOTERS COM 2700 W Grand Ave Chicago IL USA...

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