GENTRON Sportsman Series Owner'S Manual Download

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Owner’s Manual

No.

Name

QTY

No.

Name

Qty

Engine assembly

M6 x 20 flange bolt

Spark plug

Step motor

Cable holder

Throttle frame

M3x 5screw GB/T818-2000

Throttle frame 2

stator assembly

Throttle base

M5x30flange blt GB/T16674-986

Throttle arm

Flywheel assembly

Step motor spring

M12 flange nut

Low oil sensor

Primer bulb

Carburetor

Motor wind cover

Air cleaner oil keeper plate

M5x10flange blt GB/T16674-986

Air cleaner case

Flywheel fan

Air cleaner insert plate

Starter cup

M6 x80 flange bolt

M5x10flange blt GB/T16674-986

Air cleaner cartridge

Recoil starter assembly

Air cleaner element

M6x10flange blt GB/T16674-986

Air cleaner cover

Inverter leg

ST3 x 10 self-taping screw

Fuel valve arm

Inverter assembly

Fuel valve link bar

M5x10flange blt GB/T16674-986

Fuel valve cover plate

Inverter holder

Fuel valve bushing

Fuel tank

Fuel valve shaft

Fuel tank sleeve

ST4.2 x 12 self-tapping screw

Fuel cap

Vacuum pump holder

Fan cover

Fuel valve

Ignition coil bracket

Vacuum pump holder

Ignition coil

Right shroud

Ignition coil holder

M5 x 30 screw

M5x 35 socket head screw

Fuel valve knob

Flywheel cover

M4 x 16 screw

M6x10flange blt GB/T16674-986

Access panel

Ignition flywheel

M6x 10 large head screw

Flywheel cover

M5 x 10 screw

ST4.2 x 16 self-tapping screw

Nut

Right engine wind cover

Left shroud

M6x130 socket head screw

M5 nut

Muffler bent tube & gasket

Muffler

Control panel

Left engine wind cover

Control panel case assembly

M5x8flange blt, GB\T16674-1986

Throttle cable

M5x 10flange blt GB\16674-1986

Light cover

Muffler cover

Rocker switch

PARTS LIST

Summary of Contents for Sportsman Series

Page 1: ...3000 WATT DIGITAL INVERTER GENERATOR ...

Page 2: ...ces or other partly enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery ba...

Page 3: ... permanent part of the generator and should remain with it if it is resold Pay special attention to statements preceded by the following words WARNING It indicates a strong possibility of severe personal injury or death if instructions are not followed CAUTION It indicates a strong possibility of severe personal injury or death if instruction is not followed If a problem should arise or if you hav...

Page 4: ...Only use outdoors and far from open windows doors and vents WARNING The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoor The engine exhaust system will be heated during operation and remains hot immediately after stopping the engine To prevent s...

Page 5: ...ers or others who contact lines during a power outage and the generator may explode or cause fires when utility power is restored WARNING To avoid accidents and equipment damage check generator system every time before starting engine Keep the generator a distance of at least 1 meter from other equipment during operation Keep the generator horizontal when running If generator tilts it may cause fu...

Page 6: ... 13 5 5 Output and Overload indicators 14 5 6 DC applications 15 5 7 Start the engine 17 5 8 Oil alarm system 17 5 9 Stopping the engine 17 6 MAINTENANCE 18 6 1 Changing oil 20 6 2 Air cleaner service 21 6 3 Spark plug service 22 7 TRANSPORTATION AND STORAGE 23 7 1 When transporting generator sets 23 7 2 Before storing the units for an extended period 24 Spark arrester service 25 8 TROUBLESHOOTING...

Page 7: ... COMPONENT IDENTIFICATION 1 Fuel cap 9 Overload indicator light 2 Air vent knob 10 Output indicator light 3 Choke knob 11 Oil alert indicator light 4 Control panel 12 Eco throttle switch 5 Starting grip 13 Engine switch 6 Fuel valve grip 14 DC socket 7 Maintenance covers 15 DC circuit breaker 8 AC socket 16 Grounding terminal ...

Page 8: ...muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors The engine exhaust system will be heated during operation and remains hot immediately after stopping the engine To prevent scalding pay attention to the warning marks Gasoline is extremely flamma...

Page 9: ...es and precautions described in the manual carefully If a label comes off or becomes hard to read contact your dealer for a replacement PRE OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped 4 1 Check the engine oil level Using non detergent oil or 2 stroke engine oil could shorten the engine s service life ...

Page 10: ...ft side maintenance cover Remove the oil filer cap and wipe the dipstick with a clean rag Check the oil level by inserting the dipstick in the filler hole without screwing it in If the oil level is below the end of the dipstick refill the recommended oil up to the top of the oil filer neck The Oil Alert System will automatically stop the engine before the oil level falls below the safe limit Howev...

Page 11: ...ated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine...

Page 12: ...ittle oil to appear under the air filter box if the generator is running for a long period of time or a lot of oil is in the engine Wipe up excess oil after each use and after stopping the generator GENERATOR USE 5 1 Starting the engine Before starting the engine disconnect any load from the DC receptacle Turn the fuel cap lever fully clockwise to the ON position 2 Set the fuel valve in the ON pos...

Page 13: ...lide the choke completely to the right to restart a hot motor Slide the choke to about halfway to restart a warm motor A hot motor will not start if there is too much fuel in the cylinder Ifthis happens wait five to ten minutes before trying again Slide the choke completely to the right and the motor should start 4 Set the motor switch to the ON position 5 Pull slightly on the start cord until you...

Page 14: ...he ECO switch 5 2 High altitude operation At high altitude the standard carburetor air fuel mixture will be excessively rich Performance will decrease and fuel consumption will increase Even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for each 300m 1 000 feet increase in altitude Operation of the generator at lower altitude than the carburetor is jetted for m...

Page 15: ...serve the following when using the generator Do not connect generators in parallel Do not connect an extension to exhaust pipe When an extension cable is required be sure to use a shielded flexible cable Limit length of extension cables 60m for cables of 1 5mm2 and 100m for cables of 2 5mm2 Keep the generator away from other electric cables or wires such as distribution network The DC receptacle c...

Page 16: ...d source Before connecting an appliance to the generator check that it is in good order and that its electrical rating does not exceed that of the generator Then connect the power cord of the appliance and start the engine Be sure all equipment is turned off before plugging in the power cord When an electric motor is started both the overload indicator lights red and the output indicator light gre...

Page 17: ...oad indicator light red will light continuously and no power will be put out At this time the engine will not stop so that the engine must be stopped by setting the respective engine switch to STOP When equipment requires a large starting power the overload indicator lights red and the output indicator light green may light together for a short time but this is no abnormality After start of the eq...

Page 18: ... to a battery that is installed in a vehicle disconnect the vehicles grounded battery cable Reconnect the vehicle s grounded battery cable after the charging cables are removed This procedure will prevent the possibility of short circuit and sparks if you make accidental contact between a battery terminal and the vehicle s frame or body Do not attempt to start an automobile engine while the genera...

Page 19: ...engine damage caused by insufficient amount of oil in alert system will automatically shut down the engine the engine switch will remain in the ON position If the oil alert system shuts down the engine the oil alert indicator light red will come on when you operate the starter and the engine will not run If this occurs add engine oil 5 9 Stopping the engine To stop the engine in an emergency turn ...

Page 20: ... engine switch to the OFF position 3 2 Turn the lever fully counter clockwise to the OFF position Be sure to tighten the fuel cap and the engine switch is in the OFF position when stopping transporting and or storing the generator ...

Page 21: ... poisonous carbon monoxide gas Use authorized parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the generator Maintenance schedule Each use Each month or 20 Hrs Each 3 months or 50 Hrs Each 6 months or 100 Hrs Each year or 200 Hrs Check Replace Check Replace Spark plug Clean Adjust Combustion chamber Clean Valve clearance Check Adjust Fuel tank a...

Page 22: ...r sets will be damaged WARNING If the temperature of external environment reaches or lower than 5 the generator sets can not be started 6 1 Changing oil Drain the oil while the engine is still warm to assure rapid and complete draining Make sure to turn the engine switch and the fuel cap vent lever OFF before draining 1 Lean the generator 2 Fasten the oil lead pipe on the oil drain plug as the pic...

Page 23: ...operating the generator in extremely dirty areas Do not use gasoline or low flash point solvents for cleaning They are flammable and explosive under certain conditions Loosen the cover screw and remove the access panel Remove the screw under the air filter case Pull the air filter cartridge down 30mm and remove the air filter cartridge Remove the air filter iron clip and check the air filter eleme...

Page 24: ...Owner s Manual 22 1 Remove bolts from the top of the maintenance cover Take out the ignition coil rubber boot Remove the spark plug with spark plug wrench ...

Page 25: ...To prevent fuel spillage when transporting or during temporary storage the generator should be secured upright in its normal operating position with the engine switch OFF The fuel cap vent lever is turned counter clockwise to the OFF position Allow the engine to cool well before turning the fuel cap vent lever to the OFF position 7 1 When transporting generator Do not overfill the tank There shoul...

Page 26: ... drain the fuel from the tank Open the fuel valve start the engine and operate it in the idle position until all remaining fuel is gone and the engine stops automatically 4 Drain oil 5 Remove spark plug and fill cylinder with 2cc s fresh oil Pull start motor 3 4 times to discharge the remaining oil Then reinstall the spark plug 6 Pull the staring cord slowly until resistance is strong At this time...

Page 27: ...e generator in very dirty conditions or replace the Spark Arrestor if necessary Careful Before cleaning the Spark Arrestor make sure generator is OFF Before doing maintenance on the Spark Arrestor make sure the machine is cool 1 Remove the M6 screws and open the muffler cover 2 Remove two M4 screws on the Spark Arrestor 3 Take down the Spark Arrestor as per the following figure 4 Check the Spark A...

Page 28: ...s to make the float rise if the generator cannot start after adding oil for the first time and the oil alarm indicator stays on when pulling the starting grip Make sure there is no spilled fuel around the spark plug Spilled fuel may ignite If the engine still doesn t start have the generator repaired by a licensed repair person INSPECTION 1 Remove the spark plug rubber boot and clean any dirt from...

Page 29: ...50 Compression ratio 9 2 1 Engine speed 5400rpm ECO switch is off Cooling system Forced air cooling Ignition system TDI Oil capacity L 0 70 Fuel tank capacity L 7 Spark plug NGK 4629 C7HSA Noise level 94 dB A Continuous operation 5 5h 9 3 Generator Type GG3000D Rated voltage V 230 Rated frequency Hz 50 Rated current A 18 16 8 7 Rated output KVA 2 Rated voltage V 12 Rated current A 8 3 ...

Page 30: ...Owner s Manual 28 ...

Page 31: ...Owner s Manual 29 PARTS DIAGRAM ...

Page 32: ...y 4 70 Fuel valve link bar 1 20 M5x10flange blt GB T16674 986 1 71 Fuel valve cover plate 1 21 Inverter holder 1 72 Fuel valve bushing 1 22 Fuel tank 1 73 Fuel valve shaft 1 23 Fuel tank sleeve 1 74 ST4 2 x 12 self tapping screw 2 24 Fuel cap 1 75 Vacuum pump holder 1 25 Fan cover 1 76 Fuel valve 1 26 Ignition coil bracket 1 77 Vacuum pump holder 1 27 Ignition coil 1 78 Right shroud 1 28 Ignition ...

Page 33: ...ton 1 46 Oil cap dipstick 1 97 M4 x10 self tapping screw 7 47 Carburetor gasket paper 2 98 Rubber engine mount 4 48 Carburetor gasket plastic 1 99 M6x30 flange bolt 4 49 Carburetor connecting flange 1 100 Engine mounting frame 1 50 M 6x 25 flange GB T16674 1986 2 101 Foot outer shroud 4 51 Carburetor bent joint 1 102 M8x35 flange bolt 4 PARTS LIST ...

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GENTRON Sportsman Series, Owner'S Manual

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