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P A G E   3

FOR SURFACE MOUNT ONLY

CUTTING THE CASSETTE 

Notice that the 

A-Screen Cassette

 has two removable stickers labeled “Begin  

Measuring From This End” (Side A), and another labeled “Cut This End” (Side B). 
Starting from Side “A”, mark your required dimension, then subtract 3/8”(9.5mm) 
from Step 2 width measurements.

________ (W) – 3/8" = ________

The 3/8” (9.5mm) deduction is an allowance for the 

G-Cassette End Cap with  

E-Brake

 that you will install in 

STEP 5

.

Firmly hold the 

A-Screen Cassette & Pull Bar

 and cut to size (including the screen). 

Hold upright and tap away the metal shavings.

CUTTING THE SIDE GUIDE RAILS 

Notice that the 

B-Side Guide Rails

 already have a 

C-End Cap/Latch

 installed at one 

end of the rail. 

DO NOT CUT THIS END

; cut the opposite end. Mark your required 

net height dimension, then subtract 2-1/8” (54mm) from Step 2 width measure-
ments. Cut the 

B-Side Guide Rails

 to size. Hold upright and tap away the metal 

shavings.

Be sure to cut the end that does not have the 

G-Cassette End Cap 

already installed.

________ (H) – 2-1/8” = ________ 

After cutting the 

B-Side Guide Rails

, use pliers to crimp the 

M-Insect Pile/Weather 

Strip

 in place 

[see picture at left] 

so that it does not move in the holding channels.

INSECT PILE / WEATHER STRIP 

Recess Mount Applications :

 The 

M-Insect Pile/Weather Strip

 is already 

 installed in the channel located on the rear of the Cassette.

 

Surface Mount Applications :

 Remove the 

M-Insect Pile/Weatherstrip

 from the 

channel at the top back of the 

A-Screen Cassette

. Then slide the runners on the  

bottom of two (2) 

L-Surface Mount Clips

 into the same channel, BEFORE 

installing 

G-End Caps

. Note: the position of the 

L-Surface Mount Clips 

can be  

adjusted at any time once installed in the channel.

A

L

M

Crimp

C A S C A D E

  I N S T A L L A T I O N   I N S T R U C T I O N S

SCREEN KITS USING 41mm or 42mm CASSETTE

Summary of Contents for CASCADE

Page 1: ...ent 2 A or 2 B If you have ordered a custom made screen proceed to installation Step 8 1 2 INSTALLATION PREP INSTALLATION TOOLS K K A L L A 1 A Recess Installation 1 B Surface Installation PHILLIPS SCREWDRIVER MEASURING TAPE HAND HELD OR POWER SAW POWER DRILL BITS SOFT MALLET Head Sill Height H Width W RECORD W________________ H________________ Head Sill Height H Width W RECORD W________________ H...

Page 2: ...R U C T I O N S PA G E 2 A Screen Cassette B Side Guide Rail C End Cap Latch D Spring Assembly E Brake F Bushing G Cassette End Cap H Pull Bar End Cap PART DESIGNATIONS I Pull Handle J 8 x 3 4 19mm Phillips Panhead Screws K Recess Mount Clip L Surface Mount Clip M Insect Pile Weather Strip N 1 8 3mm x 1 3 4 44mm Alternate Guide Rail Surface Mount Screws SCREEN KITS USING 41mm or 42mm CASSETTE ...

Page 3: ... Step 2 width measure ments Cut the B Side Guide Rails to size Hold upright and tap away the metal shavings Be sure to cut the end that does not have the G Cassette End Cap already installed ________ H 2 1 8 ________ After cutting the B Side Guide Rails use pliers to crimp the M Insect Pile Weather Strip in place see picture at left so that it does not move in the holding channels 3 4 INSECT PILE ...

Page 4: ...the A Screen Cassette insert the E Brake with F Bushing into the center of the Screen Tube aligning the long tooth on both as noted above Next match up the large pin on the top of the G End Cap to the corresponding hole at the top of the A Screen Cassette Housing Tap evenly with a soft mallet until the assembly fits snugly 6 PA G E 4 C A S C A D E I N S TA L L AT I O N I N S T R U C T I O N S SCRE...

Page 5: ...f the glide platforms inside the rail drill 1 8 3mm holes through both sides of the B Side Guide Rail Begin by drilling holes approximately 3 8cm in from each end and then evenly space additional holes about every 12 30cm Secure the Guide Rail to the window with N 1 8 3mm x 1 3 4 44mm Alternate Guide Rail Surface Mount Screws provided in the bag labeled Surface Mount Kit Do not over tighten screws...

Page 6: ...eps Make sure screen fabric is cut clean A jagged cut will interfere with screen action Check to see if the housing or inner tube have been twisted bent or otherwise damaged during shipping SCREEN HAS BECOME TORN OR DAMAGED Replace the mesh using a Screen Refill Replacement Kit OPERATION OF THE SCREEN The internal lock mechanism will automatically catch once the rollerscreen is fully extended To r...

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