Genie S-40 TRAX, Service And Repair Manual

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Service and Repair Manual July 2019
Hydraulic Pumps
60 S- 40 XC • S - 45 XC • S - 40 TraX • S-45 TraX Part No. 1286829GT
5 Carefully pull the drive pump out until the
pump coupler separates from the flex plate.
6 Remove the drive pump from the machine.
Component damage hazard. The
pump(s) may become
unbalanced and fall if not
properly supported.
Component damage hazard.
When installing the pump, do
not force the pump coupler into
the flexplate or damage to the
pump shaft seal may occur.
Component damage hazard. Be
sure to open the two hydraulic
tank valves and prime the pump
after installing the pump.
How to Prime the Drive Pump
1 Connect a 0 to 600 psi / 0 to 41 bar pressure
gauge to the test port on the drive pump.
2 Ford models: Close the valve on the LPG
tank then disconnect the hose from the tank.
Then move the fuel select switch to the LPG
position.
Perkins 404D-22 models: Disconnect the
engine wiring harness from the fuel solenoid at
the injector pump.
Deutz D2011 L03i models:
Hold the manual
fuel shutoff valve clockwise to the closed
position.
1 manual fuel shutoff valve
3 Have another person crank the engine with
the starter motor for 15 seconds, wait 15
seconds, then crank the engine an additional
15 seconds or until the pressure reaches 310
psi / 21 bar.
4 Ford models: Connect the LPG hose to the
LPG tank and open the valve on the tank.
Perkins 404D-22 models: Connect the
engine wiring harness to the fuel solenoid.
Deutz D2011 L03i models:
Release the
manual fuel shutoff valve.
5 Start the engine from the ground controls and
check for hydraulic leaks.