Genie GTH-2506 AU.3 Operator'S Manual Download Page 34

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March 2018

GTH-2506 AU.3

Part No.

57.0009.0730

Second Edition - Second Printing

Inspections

Inspection for Decals

Use the pictures on the next page to verify that all
decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No.

Decal Description

Qty

215645

Danger – Explosion/Burn Hazard,
Fueling

215646

Warning – Electrocution Hazard

09.4618.1818 Danger - No Riders on Forks

82560

Warning –

Injection Hazard

237720

Warning – Crush Hazard, Moving
Machine

237721

Warning – Wear seat Belt

237726

Warning – Burn Hazard

09.4616.0102 Label – 2500 kg

09.4618.0242 Cosmetic - Genie

09.4618.0240 Cosmetic - Genie

09.4618.0776 Label - Upper Door Internal Unlock

09.4618.0920 Warning – Engine Compartment

09.4618.0922 Warning – Crush Hazard

09.4618.0924 Danger – Explosion/Burn Hazard

09.4618.0923 Warning – Burn Hazard, Hot Parts

09.4618.1691 Label - Test Ports

09.4618.1375 Warning - Tip Over, Obey Capacity

09.4618.1398 Label - Attachment Locking Pin

09.4618.1025 Label - External Door Unlock

09.4618.1423 Danger – Explosion/Burn Hazard

09.4618.1687 Label - Control Lever

09.4618.1689

Label - Control Lever with Lock/Unlock
(if equipped)

09.4618.1458 Warning - Tip Over, Obey Capacity

09.4618.0390 Cosmetic - Genie

GTH-2506

09.4618.0930 Cosmetic - Genie

GTH-2506

Part No.

Decal Description

Qty

09.4618.1645

Label - Load Management System
Disabling

09.4618.1670 Label - Hydraulic Oil

28159

Label – Diesel

09.4618.1674

Warning - Crush Hazard, Boom Safety
Strap

09.4618.1681 Label - Tyre Pressure 4.5 bar

09.4618.1690 Label - Anchoring & Lifting

09.4618.1678 Label - Cut-off Switch

09.4618.1679 Warning - 7 decals

09.4618.1713 Warning - Burn Hazard

09.4618.1781 Warning – Falling Object Hazard

09.4618.1782 Danger – Electrocution Hazard

52475

Label - Tie down point

1272242

Label - Machine Registration/Owner
Transfer

AUS1529

Label - Do not lift

AUS1000

Label - Clearance requirements near
electrical power lines

AUS2772

Label - Break glass

09.4618.0916 Label - Lift point 4

AUS 4098

Load Chart - Forks

AUS 4099

Load Chart - Fixed Hook

AUS 4100

Load Chart - 2m Jib

AUS 4101

Load Chart - Side Shift Forks

AUS 4102

Load Chart - Extended Forks

AUS 4103

Load Chart - Fork Rotator

AUS 4104

Load Chart - GP Bucket 500L

AUS 4105

Load Chart - Bucket 4 in 1 500L

Summary of Contents for GTH-2506 AU.3

Page 1: ...Operator s Manual Original Instructions Second Edition Second Printing Part No 57 0009 0730 Serial number range GTH 2506 AU 3 From serial n GTH250617 501 ...

Page 2: ...ance 60 Attachments 68 Specifications 80 Load Charts 81 Copyright 2015 by Terex Corporation Second Edition Second Printing March 2018 Genie is a registered trademark of Terex South Dakota Inc in the U S A and many other countries GTH is a trademark of Terex South Dakota Inc March 2018 Second Edition Second Printing Terex Australia Pty Ltd 33 Kimberley St Darra QLD 4076 Australia Parts and Service ...

Page 3: ...achine serial number is located on the serial label Serial number Serial number stamp stamp Serial label Serial label if present if present Homologation Homologation plate plate if present if present Intended Use Thisproductisonlyintendedtobeusedandoperated by qualified trained competent and authorized personnelaccordingtotheinstructionsinthismanual thesafetyandinstructionaldecals andanyapplicable...

Page 4: ...eceive important safety maintenance and operating information that applies to your machine Please register your machine by visiting us on the web at www genieindustries com au Introduction Bulletin Distribution and Compliance Safety of product users is of paramount importance to Genie Various bulletins are used by Genie to communicate important safety and product information to dealers and machine...

Page 5: ...stand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Youread understandandobeythemanufacturer s instructions and the safety rules the safety and operator s manuals and the decals applied on the machine You read understand and obey the empl...

Page 6: ...hich ifnotavoided couldresult in death or serious injury CAUTION Indicates a hazardous situation which ifnotavoided couldresult in minor or moderate injury NOTICE Indicates a property damage message Introduction Standards The following standards and or regulations apply to this machine Directive AS1418 19 2007Cranes hoistsandwinches Part 19 Telescopic handlers Safety Sign Maintenance Replace any m...

Page 7: ... Refer to load charts and manual Tip over hazard Always wear seat belt Keep load low during travel Crush hazard Crush hazard Do not ride on forks Injection Hazard Use cardboard to search for leaks Burn hazard Do not loosen cap until cool Keep away from moving parts No smoking No open flame Tip over hazard Symbol and Hazard Pictorials Definitions Explosion hazard Do not use starting aids No people ...

Page 8: ...74 09 4618 0920 09 4618 0920 215646 237726 09 4618 0923 09 4618 0923 09 4618 1674 237726 215645 237720 09 4618 0923 09 4618 0924 09 4618 0924 09 4618 0924 09 4618 1458 09 4618 0923 09 4618 0920 09 4618 1713 215646 237720 09 4618 1423 09 4618 1423 09 4618 1423 215645 09 4618 1458 09 4618 1458 09 4618 1713 09 4618 1713 ...

Page 9: ...4618 0922 0 09 4618 1679 09 4618 1679 09 4618 1375 09 4618 1375 237721 09 4618 1781 09 4618 1781 215646 09 4618 1375 09 4618 1818 237721 09 4618 1458 09 4618 1679 09 4618 1781 237720 09 4618 0922 09 4618 1782 82560 09 4618 1458 09 4618 1458 82560 215646 09 4618 1782 237720 09 4618 1782 09 4618 1818 09 4618 1818 ...

Page 10: ...not exceed the rated capacity for each configuration Do not raise the boom unless the machine is level The machine level indicator should be no more than 0 5 degrees Do not work with the load limiting system cut out Do not raise a load and then drive to position it When driving keep the boom at or below horizontal and keep the load close to the ground Operate the machine at speeds that will keep t...

Page 11: ...ipment operator skill load position tire inflation machine speed etc Additionally tip over of a machine is dependent in large part upon operator inputs such as the speed and smoothness of the operation as well as the position of the attachment and its load Construction sites and roads will frequently change slope from place to place can be hard and soft and change due to construction activities an...

Page 12: ... with a faulty back up reversing alarm The back up alarm should sound when the machine is in reverse Do not operate the machine in low light conditions Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Do not drive the machine directly up to anyone If a radio and or mp3 player is equipped keep the volume low enough to hear surroundin...

Page 13: ...th components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and t...

Page 14: ...ents Supportcomponentsbeforeperformingservice Keep clear of moving parts during machine operation Burn Hazards Allow hot surfaces to cool before touching or servicing Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the...

Page 15: ... over 1000kV see below For power lines over 1000kV the minimum clearance distance must be established by the utility owner or operator or by a registered professional engineer who is a qualified person with respect to electrical power transmission and distribution Do not use the machine as a ground for welding Always contact the electrical power line owner The electrical power shall be disconnecte...

Page 16: ...ocution Hazard Avoid contact with electrical terminal Using the Charger if equipped be sure the device works at 12 Volt and doesn t exceed 15 Ampere During maintenance or repair works and while welding disconnect the battery by turning the cut out switch see Inspection for Decals section Afterturningoffthecut outswitch waitfor60seconds before starting the engine Employer s Responsibilities Employe...

Page 17: ...and diagrams the identification and hazard warning plates They shall be skilled and trained about the machine use The operator shall have a licence or a driving licence when provided for by the laws enforced in the country where the machine is operated Please ask the competent bodies Requirements for service personnel Personnel in charge of machine maintenance shall be qualified specialised in the...

Page 18: ...her comfortable garments Operators should not wear clothes with large sleeves or objects that can get stuck in moving parts of the machine Protective helmet Protective gloves Working shoes Use only approved safety workwear in good condition Personal protective equipment Under special working conditions the following personal protective equipment should be used Breathing set or dust mask Ear protec...

Page 19: ...ions when the LMS is activated not overridden The LMS will only warn the operator in the event of inadequate stability in the longitudinal plane in the forward direction The LMS is not intended for warning of the risk of overturning in the case of a sudden overload travelling with the load in the elevated position travelling on rough terrain or on grounds with obstacles and holes travelling across...

Page 20: ... 2 Operator s manual storage door internal side 3 Left rear view mirror 4 Right rear view mirrors 5 Boom angle indicator 6 Maintenance collar on opposite side of machine 7 Fuel filler 8 Hydraulic oil level gauge 9 Engine on opposite side of machine 10 Forks 11 Seat belt 12 Reversing Camera 8 11 6 1 4 9 5 2 3 10 7 12 ...

Page 21: ...March 2018 Second Edition Second Printing Part No 57 0009 0730 GTH 2506 AU 3 19 Controls 5 2 GTH 2506 09 4618 0834 2 28 11 8 2 3 15 6 4 1 12 23 14 22 17 13 5 10 24 18 19 21 25 16 7 27 20 9 26 ...

Page 22: ...and air conditioning controls 12 Instrument panel display toggle button 13 Accelerator pedal 14 Brake pedal 15 Ignition switch 16 Work lights switch if equipped 17 Steering column tilt adjustment lock 18 A C switch if equipped 19 Cab heater fan switch 20 Auxiliary hydraulic circuit switch if equipped 21 Mixing bucket switch if equipped 22 Hazard warning lights switch 23 Road lights switch 24 Hydra...

Page 23: ...osition to select two wheel steer Rotate the steer selector to the left to select crab steer 6 Load Management System override key switch See Load Management System section 7 Load Management System control panel See Load Management System section 8 Instrument panel 9 Parking brake switch Push the bottom of the rocker switch to turn the parking brake on Push the top of the switch to turn the parkin...

Page 24: ...oad lights switch Push the rocker switch to turn the road lights on first position for position lights and second position for low beams 24 Hydraulic mixing bucket oil direction switch if equipped Press the switch to regulate the oil flow direction towards right or left push the top to direct the oil towards left push the bottom to direct the oil towards right 25 Hydraulic quick attach enabling sw...

Page 25: ... Alert indicator light 12 Engine Critical Fault indicator light 13 Not active 14 Not active 15 Engine coolant temperature gauge with high coolant temperature indicator light 16 Position light indicator light 17 Hour meter 18 Tachometer 19 High hydraulic oil temperature indicator light 20 Turn signal indicator light 21 Fuel level gauge with low fuel indicator light 22 Brake pressure low indicator l...

Page 26: ...the air filter cartridge 11 Engine Alert indicator light Thislightflashestowarnofaproblemwiththeengine To identify the problem see the two sections Engine Lamp Logic 12 Engine Critical Fault indicator light This light comes on to warn of a problem with the engine To identify the problem see the two sections Engine Lamp Logic 15 Engine coolant temperature gauge with high coolant temperature indicat...

Page 27: ...designed to discover if anything is apparentlywrongwithamachinebeforetheoperator performs the function tests Thepre operationinspectionalsoservestodetermine ifroutinemaintenanceproceduresarerequired Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from fact...

Page 28: ... Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Fuel and hydraulic tanks Drive motors and drive hubs Boom wear pads Tires and wheels Mirrors Camera system Engine and related components Limit switches Lights alarms and beacons Pins nuts bolts and other fasteners LMS front and rear cameras if fitted and their cables Check entire machine for Cracks...

Page 29: ... Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service Theoperatormustfollowthestep by stepinstructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may...

Page 30: ...tick 8 Using the control handle momentarily raise the boom and extend the boom tilt the forks up and down Result All functions should operate smoothly 9 Using the roller switch momentarily extend and retract the boom Result All functions should operate smoothly Test the Hydraulic Quick Coupling Lock Unlock if equipped 10 While pressing the dedicated switch push and hold the white thumb switch and ...

Page 31: ...elerator pedal to increase the RPM s and slowly let up on the brake pedal As soon as the machine starts to move push the brake pedal Result The machine should move forward and then come to an abrupt stop 22 Movethetransmissioncontrollevertothereverse direction Push down lightly on the accelerator pedal to increase the RPM s and slowly let up on the brake pedal As soon as the machine starts to move...

Page 32: ...as reached the distance as indicated in the load charts for the attachment fitted to the machine Result The LMS alarm should sound and boom movement stop Test the Joystick Enabling Function Switch 34 Operatethejoystickwithoutpressingthisbutton Result the joystick shall not activate any movement Inspections Test the Emergency Stop Push button 35 Press the Emergency Stop Push button down during a mo...

Page 33: ...helps the operator determineiftheworkplaceissuitableforsafemachine operation Itshouldbeperformedbytheoperatorprior to moving the machine to the workplace Itistheoperator sresponsibilitytoreadandremember theworkplacehazards thenwatchforandavoidthem while moving setting up and operating the machine Workplace Inspection Checklist Be aware of and avoid the following hazardous situations drop offs or h...

Page 34: ...anger Explosion Burn Hazard 1 09 4618 1687 Label Control Lever 1 09 4618 1689 Label Control Lever with Lock Unlock if equipped 1 09 4618 1458 Warning Tip Over Obey Capacity 2 09 4618 0390 Cosmetic Genie GTH 2506 2 09 4618 0930 Cosmetic Genie GTH 2506 1 Part No Decal Description Qty 09 4618 1645 Label Load Management System Disabling 1 09 4618 1670 Label Hydraulic Oil 2 28159 Label Diesel 1 09 4618...

Page 35: ... 0390 09 4618 1681 82560 09 4618 1691 09 4618 1781 09 4618 1690B 09 4618 1818 09 4618 1375 09 4618 0240 09 4618 1782 09 4618 1458 AUS1529 52475 52475 09 4618 0916 09 4618 0916 AUS1529 09 4618 1025 09 4618 1423 09 4618 0924 09 4618 1713 09 4618 1674 09 4616 1679 09 4618 1458 09 4618 0923 09 4618 0920 09 4618 1687 09 4618 1681 09 4618 0390 09 4618 0930 237720 215645 237726 09 4618 1681 AUS2772 09 46...

Page 36: ...s A variable reach rough terrain forklift truck is defined as a wheeled type truck designated primarily as a fork truck with a pivoted telescopic boom which may be equipped with attachments for lifting material Using it for any other purpose is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine ...

Page 37: ... yellow indicator C is within the green zone To adjust the armrest raise arm rest E and turn wheel F to adjust the armrest at the height you want Raise armrest E and turn wheel F to put the armrest at the height you want The seat is for one person only Don t adjust the seat when the machine is moving Fastening the Seat Belts 3 2 1 Sit correctly in the driving seat then The seat belt is equipped wi...

Page 38: ...era System The system is designed to supplement other safety practices i e signal persons and systems i e mirrors and is not intended to be used as the sole method of collision avoidance It should be used in conjunction with established safety programs and procedures to augment the safe operation of the telehandler The operator is always the first line of defence when safely operating the telehand...

Page 39: ...tart after 30 seconds of cranking determine the cause and repair any malfunction Wait 20 seconds before trying to start again Starting in Cold Condition In cold conditions 20 F 6 C and below warm the engine for 5 minutes before operating to prevent hydraulic system damage In extreme cold conditions 0 F 18 C and below machines should be equipped with optional cold start kits Attempting to start the...

Page 40: ...lass hammer located behind the driver s seat Transmission Control Use the transmission control lever to control the direction of machine travel To drive forward move the transmission control lever up and towards the front of the machine To drive in reverse move the transmission control lever up and towards the back of the machine The reversing alarm sounds and the reversing lights turn on To retur...

Page 41: ...ht and angle you want these options can be used 1 Move the machine closer to the loading or pick point so that the weight of the load will meet the load chart specifications 2 Divide the load into smaller pieces so that each piece meets the load chart specifications 3 Obtain a larger machine capable of handling the load within specifications Transporting a Load Center the load on the forks Positio...

Page 42: ... raise and extend the boom to the required height 5 Gradually move the controller to lower and extend the boom into final position Lower the load until the weight is completely off the forks Do not apply a downward force with the forks 6 Gradually move the controller to raise and retract the boom This will bring the forks out of the load 7 When the forks are clear of the load and the structure the...

Page 43: ...B Joystick with function enable switch B and yellow roller switch C C C C Controller movements Single Joystick Lock or unlock hydraulic quick coupling by simultaneously pressing hydraulic quick coupling lock unlock switch function enable button B and button A Hydraulic quick coupling if equipped Operating Instructions ...

Page 44: ... loading unloading cycle it does not address the risks associated with pick and carry operations The LMS is an electronic system including several sensing component failure These electronic components are constantly monitored by the LMS so the system is able to notify the operator when a fault occurs alarms and warnings describing the type of fault are communicated to the operator via the display ...

Page 45: ...can also be used to troubleshoot machine faults associated with LMS i e boom operation joystick outrigger and chassis tilting functionality There are two main screens used to display information about the condition of the machine during normal operation Function buttons 1 2 Functionality of these buttons depends on the screen being displayed In the home screen function buttons on the left hand sid...

Page 46: ...licensing status In this case a login screen appears after LMS boot up which prompts users to login before machine boom functions will be enabled Login via iButton This access method operates in the same way as the 4 digit pin except that an electronic tag in used to login into the LMS An iButton is a round shaped electronic coded key which contains user information to quickly access a machine The...

Page 47: ...orresponds to the attachment being used Begin operation as per instructions in this manual Shut Down After the ignition is turned off the system remains in stand by mode for a period of 30 minutes During this time the display screen is turned off but the system turns on when the ignition is turned on accessories After 30 minute stand by time the system shuts down and will require a boot up sequenc...

Page 48: ...ore lowering the load Release the joystick and function enable button Turn override key switch A Figure8 Figure 8 Override key switch A LMS override is enabled when the LMS over ride icon appears on the home screen item 17 on Figure 9 Primary Home Screen This is the default screen displayed during opera tion of the machine It displays the most relevant information to the operator during the loadin...

Page 49: ... when the alarm condition has been cleared Overload icon 16 Overload icon appears when actual load has exceeded rated capacity Override icon 17 The override icon appears when LMS override function is in use Time date 18 Current time date This value toggles between time and date every 10 seconds Machine status 19 This icon indicates the position of job site road platform selector switch Actual load...

Page 50: ...alue indicates the machine is tilting to the left Chassis tilt angle indicator 38 Graphical display of chassis tilt angle direction Alarms and warnings 39 Active alarms and warnings automatically scroll through this window A blank window indicates there are no active alarms or warnings The LMS override key should be kept by the site manager or the person responsible for jobsite safety Alarms and W...

Page 51: ...March 2018 Second Edition Second Printing Part No 57 0009 0730 GTH 2506 AU 3 49 Operating Instructions ...

Page 52: ...ngle indicator Load Management System Indicator Christmas Tree Lights if equipped This device fitted outside the cabin is connected to the LMS and shows the same LED sequence which appears on the LMS display Load Management System Override Key Switch This switch allows the override of the LMS in order to recover the machine when it is stuck after the load limiting system has triggered in case of m...

Page 53: ...on the joystick the hydraulic quick coupling lock unlock button the function enable button on the joystick and shifting the joystick to the right 7 Tilt the attachment frame forward and lower the boom to release the attachment upper lock 8 Move back with the machine and drive to the new attachment to be coupled 9 Hold the frame tilted forward and hook the upper lock of the new attachment 10 Retrac...

Page 54: ...eads in the reverse order Driving on a slope When the machine is loaded always travel with the load uphill When the machine is unloaded travel with the forks or attachment downhill On steep terrain drive only up and down hill and always keep the machine in gear Do not turn across slope when machine is traveling up or down a slope Limit travel path and speed according to the condition of the ground...

Page 55: ...er The drive speed of the machine will depend on the engine rpm Driving on public loads is only allowed with an unloaded machine Do not use the machine to tow trailers Operating Instructions Engine Condition Indicator If the Alert indicator light and or the Engine Critical Fault indicator light switches on contact service personnel After Each Use 1 Select a suitable parking location firm level sur...

Page 56: ...nd 19mm combination wrenches provided with the machine 1 Locate the two screws and nuts A and B positioned on both sides of the front axle 2 Working on the left side of the axle unscrew the nuts B approximately 10 mm nearby the bolt head 3 Screw in the brake release screws A 1 4 turn at a time in sequence until the torque drops off sharply the wheels are free 4 Working on the right side of the axl...

Page 57: ...d inactivity of the machine follow the above precautions Additionally Wash the machine thoroughly For better cleaning remove grills and protection casings Carefully dry all machine parts by blowing with compressed air Lubricate the machine thoroughly Do a walk around inspection and replace any worn or damaged part Re paint any worn or damaged part Remove the battery smear its terminals with vaseli...

Page 58: ...ater and a sponge Do not use water at high pressure After washing dry with a clean cloth Washing the engine Beforewashingtheengine protecttheairintakefilter to prevent water from entering the circuit If the machine is to be used in a marine or equivalent environment protect it against salt deposits with an adequate treatment to prevent rust formation Machine disposal At the end of the machine life...

Page 59: ...achine on or off the truck The transport vehicle must be parked on a level surface The transport vehicle must be secured to prevent rolling while the machine is being loaded Before loading for transport make sure the deck ramps and machine tires are free of mud snow and ice Failure to do so could cause the machine to slide Be sure the vehicle capacity loading surfaces and chains or straps are suff...

Page 60: ...Prior to loading level the telehandler and retract the boom Use a spotter to load and unload the telehandler Keep the boom as low as possible when loading and unloading Set the parking brake Securing the Chassis Use chains of ample load capacity Use a minimum of 4 chains There are 4 tie down points on the chassis two in the front and two in the rear of the machine Fully lower the forks or attachme...

Page 61: ...re the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Lifting Instructions Fully lower and retract the boom Determine the center of gravity of your machine using the picture on this page Remove all loose items on the machine Attach the rigging only to the designated lifting points on the machine Adjust ...

Page 62: ...ols will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine will be required to perform this procedure Check the Tire Pressure Tip over hazard An over inflated tire can explode which may compromise machine stability and cause the machine to tip over Tip over hazard The use of temporary flat tire repair products may...

Page 63: ... will give the following result long engine life and acceptable exhaust emissions levels Tank 60 L 13 gal Fuel Type Diesel Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the...

Page 64: ... essential to workplace visibility 1 Visually inspect all mirrors to ensure they are working properly and clean and free from debris Check the Battery Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with hot or live ci...

Page 65: ...r 8 hours Inspection A Place a check in the appropriate box after each inspection procedure is completed Use the step by step procedures in this section to learn how to perform these inspections If any inspection receives an N tag and remove the machine from service repair and re inspect it After repair place a check in the R box Checklist A Y N R A 1 Manuals and decals A 2 Pre operation inspect A...

Page 66: ...ult in hazardous operating conditions 1 Check to make sure that the operator s and safety manuals are present and complete in the storage container in the operator s compartment 2 Examine the pages of each manual to be sure that they are legible and in good condition Result The operator s manual is appropriate for the machine and all manuals are legible and in good condition Result The operator s ...

Page 67: ...signed to discover if anything is apparently wrong with a machine before the operator performs the function tests The Pre operation Inspection also serves to determine if routine maintenance procedures are required A 3 Perform Function Tests Genie specifications require that this procedure be performed every 8 hours or daily whichever comes first Completing the function tests is essential to safe ...

Page 68: ...is visible Proceed to step 4 Result Boom does not extend or retract smoothly and no lubricant is visible on wear pad contact surfaces Proceed to step 2 2 Apply a thin layer of grease to the underside of the number 2 boom tube where it makes contact with the number 1 boom tube lower wear pads 3 Lubricate the top and side boom tube wear pads 4 Return the boom to the stowed position A 5 Perform Engin...

Page 69: ... is available in the Dana Axle ASM 194 Service Manual Dana Axle Service Manual Genie part number Genie Instructions Library 57 4700 0026 A 7 Perform Axle Maintenance Axle specifications require that this one time procedurebeperformedafterthefirst100 250hours Differential lubricating oil change Planetary reduction lubricating oil change Magnetic plug clean Required maintenance procedures and additi...

Page 70: ...eplace attachments onthemachinecanbefoundinsection QuickAttach Instructions Attachments Genie Approved Attachments List Floating Fork part number AUS10099 Fixed Hook part number AUS10011 2 m Jib part number AUS10020 Extended Forks part number AUS10075 Side Shift Forks part number AUS10024 500 L Bucket part number AUS10001 800 L Bucket part number AUS10002 500 L 4 in 1 Bucket part number AUS10003 F...

Page 71: ...ty Do not oscillate the load Do not drag hooked loads Lift the load before extending the boom Operation Fork the hook and hold it in position by means of the locking cylinder All loads must be bridled with special textile slings or chains in compliance with all pertinent regulations To handle the load raise and rotate the telescopic boom of the handler Maintenance Visually check the hook for damag...

Page 72: ...abrupt acceleration or deceleration Avoid load oscillations and especially do not move the load from the vertical pull line Do not pull crosswise and do not tow Operation Couple the jib and hold it in position by means of the locking cylinder All loads must be lifted with slings or chains in compliance with all relevant regulations To handle the load raise and rotate the telescopic boom of the tel...

Page 73: ... shifting the load to the side by 100mm Safety Strictly obey the general safety precaution given in section Safety Do not load loose materials Do not move stacked pallets Operation To adjust the tilting operate the rotation lever of the attachment coupling frame to side shift operate the attachment locking le ver after connecting the hoses of the attachment to the quick couplings Maintenance Visua...

Page 74: ...ot use for digging operations Application Quick coupling attachment for moving soil sand debris grains etc Safety Strictly obey the general safety precautions given in section Safety Operation To load unload the material operate the rotation lever of the attachment holding plate When using a bucket load the material only when the boom is completely retracted and puch against the heap with straight...

Page 75: ...ot use for digging operations Application Quick coupling attachment for moving soil sand debris grains etc Safety Strictly obey the general safety precautions given in section Safety Operation To load unload the material operate the rotation lever of the attachment holding plate When using a bucket load the material only when the boom is completely retracted and puch against the heap with straight...

Page 76: ...xtreme caution in transporting and lifting or placing the load must be observed to minimize the potential for the load to move Overturning Hazards Do not lift a suspended load without the proper and legible load capacity chart for the attachment telehandler combination you are using Do not permit the load to swing freely Always properly tether loads to restrict movement Driving across grades sudde...

Page 77: ...attempting to re position the load Do not attempt to cross inclines as the load center will move towards the tipping line thereby reducing stability Only climb or descend inclines with extreme care as the load center will move towards the tipping line thereby reducing stability Do not park on a slope When driving on a rise with loaded material proceed in forward gear and travel with load in the lo...

Page 78: ...nt communication verbal or hand and be in visual contact with the operator at all times Crush Hazards Never allow the signal person dogger to come between the suspended load and another object such as the telehandler itself Attachments Falling Object Hazards Do not raise the load into the fall zone shown Do not operate the machine while people are under the load or in the fall zone Do not suspend ...

Page 79: ... 300 mm clear of the ground Be sure that all boom and attachment movements are performed as slow as practical to avoid swinging of the load Travelling Be sure that the path of travel is level and capable of supporting the telehandler with its load Ground side slope must not exceed the values listed on the load chart Keep the boom and load as low as practical while maintaining visibility in the dir...

Page 80: ...r the load until it is safely supported Once the load has been landed continue to lower the boom until the rigging and tethers can be removed Signal Person A signal person is recommended when The point of operation meaning the load travel or the area near or at load placement is not in full view of the operator When the equipment is traveling the view in the direction of travel is obstructed Due t...

Page 81: ...AL Hoisting raise 2 short Hoisting lower 1 long Luffing boom up 3 short Luffing boom down 4 short Slewing right 1 long 2 short Slewing left 1 long 1 short Jib trolley out telescoping boom extend 1 long 3 short Jib trolley in telescoping boom retract 1 long 4 short Travel and traverse Not applicable STOP 1 short CREEP SPEED APPROPRIATE HAND SIGNAL FOR MOTION WITH HAND OPENING AND CLOSING ...

Page 82: ...0 m Lift capacity maximum height 2 000 kg Lift capacity maximum reach 900 kg Maximum lift capacity 2 500 kg Drive speed maximum 23 km h Turning radius outside 2 wheel steer 5 4 m Turning radius outside 4 wheel steer 4 m Fuel tank capacity 60 L Maximum grade 50 Horn sound level manufacturer s rating 112 dB Backup alarm sound level manufacturer s rating 95 dB Mean assessed vibration level transmitte...

Page 83: ...09 0730 GTH 2506 AU 3 81 Load Charts GTH 2506 AU 3 Standard Forks Refer to load charts provided in cabin for comprehensive operating restrictions e g pick and carry con figuration allowable slope for various operating modes and in service wind speed rating ...

Page 84: ...March 2018 82 GTH 2506 AU 3 Part No 57 0009 0730 Second Edition Second Printing Load Charts GTH 2506 AU 3 Fixed Hook ...

Page 85: ...March 2018 Second Edition Second Printing Part No 57 0009 0730 GTH 2506 AU 3 83 Load Charts GTH 2506 AU 3 2 m JIB ...

Page 86: ...March 2018 84 GTH 2506 AU 3 Part No 57 0009 0730 Second Edition Second Printing Load Charts GTH 2506 AU 3 Side Shift Forks ...

Page 87: ...March 2018 Second Edition Second Printing Part No 57 0009 0730 GTH 2506 AU 3 85 Load Charts GTH 2506 AU 3 Extended Forks ...

Page 88: ...March 2018 86 GTH 2506 AU 3 Part No 57 0009 0730 Second Edition Second Printing Load Charts GTH 2506 AU 3 Fork Rotator ...

Page 89: ...March 2018 Second Edition Second Printing Part No 57 0009 0730 GTH 2506 AU 3 87 Load Charts GTH 2506 AU 3 500L GP Bucket ...

Page 90: ...March 2018 88 GTH 2506 AU 3 Part No 57 0009 0730 Second Edition Second Printing Load Charts GTH 2506AU 3 4 in 1Bucket500L in ...

Page 91: ... y B d e t u b i r t s i D www genielift com ...

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