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iv.

 

The gun leaks out the nozzle. 

a)

 

Check front valve, both the spring and outlet check.  The check may 
not seat, replace with spare. The spring may be too weak therefore 
stretch or replace. 

b)

 

Chemical drum elevated so high that gravitational pressure is 
excessive and keeps valves open. 

c)

 

Sometimes the leak is because of the nozzle, ie, it runs out of the 
nozzle outlet between it and the valve, just keep nozzle horizontal 
to ground while operating. 

v.

 

No ‘Draw

-

off system’.

 

a)

 

The gun is used for many purposes and a universal ‘draw off 
system’ hasn’t been devised. Genesis 

draw off systems are 

available for several products, please phone toll free +44 (0) 800 
214 811 for more information. In the meantime, cut a hole in a 
spare drum cap and push hose to the bottom. 

vi.

 

The gun will not ‘Suck up’.

 

a)

 

Test front valve 

 it may be a seating problem. To test 

 remove 

nozzle and valve, depress trigger and when plunger is to front hold 
finger over barrel outlet hole then release trigger 

 if it fills then 

that is the problem. Check for obstruction and if necessary, replace 
outlet check and/or spring. 

b)

 

Check suction hose to inlet nozzle connection 

 cut off one-

centimeter hose and refit. 

c)

 

Check inlet valve 

 if necessary, replace or clear obstruction. 

 

C  Suction Hoses 
 

Most Power Dosers

 have been sold for a single purpose, either pursuant to a company 

promotion or purchased by a customer for a single job.  The 

Power Doser™

 will therefore work 

adequately for that job but then fails when used for something else.  The solution to the failure is 
then related to specific product knowledge.  As a general rule, the 

Power Doser™ 

works with 

“everything” but changes may be required to suction hoses

 and to the gun by tweaking it, eg, 

with a spacer for a high viscosity product or inserting a weaker main spring for a low viscosity 
product. 
 
Some general principles are: 

a)  Thick products require a large suction hose and maybe a spacer. 

b)  A thick and harsh product may require a large EVA suction hose and spacer. 

c)  Thin products may work best with the 6 mm suction hose and/or inlet nozzle reducer. 

Summary of Contents for Power Doser CATTLE

Page 1: ...On 45 50 psi Oral Drench 50 55 psi 4 Merlin Way Bowerhill Industrial Estate Melksham Wiltshire SN12 6TJ Phone 44 0 1225 700 476 Fax 44 0 1225 700 477 Email customerservices genesisindustries co uk Website www genesisindustriesinc com DO NOT LEAVE MEDICANT IN APPLICATOR OR SUCTION HOSE The Power Doser Pioneering Medicant Delivery Technology ...

Page 2: ... Gas System 2 Power Doser Air System 3 Disassembling the Power Doser 4 Re assembling the Power Doser 5 Replacing the Trigger 6 Cleaning the Power Doser 7 Lubricating the Power Doser 7 Troubleshooting 8 2 ml Power Doser 11 10 ml Power Doser 12 30 ml Power Doser 13 60 ml Power Doser 14 ...

Page 3: ...Page 1 of 14 Power Doser Optional Accessories ...

Page 4: ...ose LPG is not compatible with standard air hoses and fittings LPG will corrode them Normal pressure range 40 80 psi Care should always be taken working with LPG Keep LPG bottles upright avoid leaks avoid working in enclosed areas or near open flames Avoid smoking Power Doser Gas System ...

Page 5: ...Page 3 of 14 Power Doser Air System ...

Page 6: ...Page 4 of 14 Disassembling the Power Doser ...

Page 7: ...et spring into inlet fitting and quickly tip and screw onto end of piston rod do not over tighten Screw adjustment nut on Step 5 Reseat barrel O ring lubricate barrel and plunger O ring with Genesis Power Lube or petroleum jelly and screw barrel into handle Step 6 Place outlet rubber gasket onto back of nozzle place nozzle through barrel cap Step 7 Seat outlet check onto outlet spring and place in...

Page 8: ...Page 6 of 14 Replacing the Trigger ...

Page 9: ...g clogged up and failing while in the middle of a task Only clean the Power Doser with warm soapy water when disassembling the applicator for maintenance Lubricating the Power Doser Lubricating the Power Doser regularly with Genesis Power Lube or petroleum jelly will help prevent wear and tear and will assist refill First unscrew the barrel and liberally apply Genesis Power Lube or petroleum jelly...

Page 10: ...l probably be ruined Obtain regulator and new barrel iv Gun is stuck and will not completely refill a The gun may have been lubricated with oil that is not suggested in this manual Using the incorrect lubricating oil will break down and gum up the entire mechanism Take apart following disassembling instructions wash in soapy water removing all oil sediment Rebuild Power Doser following re assembli...

Page 11: ...ton rod head swollen from a particular chemical and jammed in the barrel Take plunger O ring off to test If jamming obtain replacement piston rod ii The piston rod returns but air is in the barrel a Front valve not seating properly Screw off nozzle and clear any obstructions Check if outlet check is worn or shrunken from chemical replace from spare parts kit if necessary b Check where suction hose...

Page 12: ...ver barrel outlet hole then release trigger if it fills then that is the problem Check for obstruction and if necessary replace outlet check and or spring b Check suction hose to inlet nozzle connection cut off one centimeter hose and refit c Check inlet valve if necessary replace or clear obstruction C Suction Hoses Most Power Dosers have been sold for a single purpose either pursuant to a compan...

Page 13: ...Page 11 of 14 Notes Use Genesis Power Lube or petroleum jelly to coat Plunger O Ring before inserting into barrel Notes Use light main spring and inlet nozzle ...

Page 14: ...Page 12 of 14 Notes Use Genesis Power Lube or petroleum jelly to coat Plunger O Ring before inserting into barrel ...

Page 15: ...Page 13 of 14 ...

Page 16: ...Page 14 of 14 Notes Use Genesis Power Lube or petroleum jelly to coat Plunger O Ring before inserting into barrel ...

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