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12 Crankcase/clutch/actuating lever
Preparation data ----------------12.1
Fault diagnosis -----------------12.2
Crankcase -----------------------12.3
Clutch ---------------------------12.4
Actuating lever -----------------12.5
12.1 Preparation data
Matters needing attention in operation
Since the crankcase is a thin-section casting, please avoid impact on it during operation in case there is any
distortion or rupture.
All parts should be cleaned before inspection and test and should be blow dry with high pressure air.
Before operation, discharge the lubricating oil in the crankcase.
Function of the crankcase
:
the bearing part of the engine.
Its primary function is supporting the
crankshaft, clutch, gearbox, cylinder body as well as the cylinder cover and bearing bursting impact of
combustion and movement inertia force of crankshaft connecting rod system and constituting some closed
(
oil, air seal) space. The crankcase has a hanging hole which links the engine and the frame with other parts
by connecting with the hanging hole.
Preparation reference
Unit
:
mm
Item
Standard value
Allowable limit
clearance of connecting
rod big end in right and left
direction
0.1-0.35 0.55
axial clearance of
connecting rod big end in
vertical angle
0-0.008 0.05
Crankshaft
vibration
0.1
Thickness of wearing plate
2.9-3
2.6
Clutch
Length of pressure spring
29.4-30.6
29.0
Bore diameter of shift fork
7.825-7.845
7.91
Thickness of shift fork
3.95-4.05
3.9
Outer diameter of shift drum
41.8-42
41.75
Shift
mechanism
Locked groove width of shift
drum
6.05-6.15 6.3
Tools
Multiple use fixer Clutch spring compressors
Driver's perch Box spanner
Guide rod Bearing driver
Summary of Contents for Trigger SM 50ccm
Page 10: ... 9 ...
Page 11: ... 10 TRIGGER SM 50ccm ...
Page 30: ... 29 Front liquid brake Rear liquid brake brake shoe Rear brake assembly ...
Page 38: ... 37 Front wheel front suspension QJ50 23 ...
Page 39: ... 38 Front wheel front suspension QJ50 23A ...
Page 46: ... 45 Rear wheel rear suspension QJ50 23 ...
Page 47: ... 46 Rear wheel rear suspension QJ50 23A ...
Page 54: ... 53 ...
Page 79: ... 78 piston crankcase carburetor oil tank oil pump ...
Page 88: ... 87 constant temperature set gasket spark plug temperature controller nut cylinder cover ...
Page 110: ... 109 flow back to the water tank connected to the water tank water bump ...
Page 115: ... 114 Muffler ...
Page 116: ... 115 vent pipe set front shell set rear shell set ...
Page 122: ... 121 ...