Generic TR 125 User Manual Download Page 24 | Manualshive

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PRE-OPERATION CHECK

23

Pre-operation check list

Fuel

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Final transmission

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Front brake

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Brake lever

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Throttle grip

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Wheels and tires

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Chasis fasteners

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Instruments and lights

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Summary of Contents for TR 125

Page 1: ...USERMANUAL EN mod J68...

Page 2: ...DQG EDVLF PDLQWHQDQFH RI WKLV PRWRU F FOH I RX KDYH DQ TXHVWLRQV FRQFHUQLQJ WKH RSHUDWLRQ RU PDLQWHQDQFH RI RXU PRWRUF FOH SOHDVH FRQVXOW D dealer The design and manufacture of this motorcycle fully c...

Page 3: ...PDQXDO FRQWDLQV LPSRUWDQW YHKLFOH LQIRUPDWLRQ RZHYHU WKH SURGXFHU ZLOO FRQWLQXDOO LPSURYH WKLV SURGXFW DQG WKH GHVLJQ DQG WKH TXDOLW WKDW OHDG WR GLIIHUHQFH EHWZHHQ WKH PDQXDO DQG WKH FXUUHQW version...

Page 4: ...IMPORTANT MANUAL INFORMATIONS 3 DEALER STAMP HERE...

Page 5: ...NTS 24 Starting the engine 24 Stop the engine 24 Shifting and riding 24 FFHOHUDWLRQ DQG GHFHOHUDWLRQ QJLQH EUHDN LQ QVSHFWLRQ QIRUPDWLRQ 3DUNLQJ CHECKING MAINTAINING SERVICE INTERVALS 27 Periodic main...

Page 6: ...d rear turnsignal lamp 41 Tail brake and license plate lamp 41 QMHFWLRQ V VWHP Fuel pump 41 XHO OWHU TROUBLESHOOTING 42 Troubleshooting chart 43 CLEAN AND STORAGE 45 OHDQ 6WRUDJH SPECIFICATIONS 47 WIR...

Page 7: ...vehicle before each ride is one of the key points to prevent an accident SOHDVH IROORZ WKH PD LPXP ORDGV limited of operator and passenger 0RVW RI DFFLGHQWV RQ WKH PRWR rists are cased by automobile...

Page 8: ...GHJUHH RI injury from unexpected accident 1HYHU ZHDU ORRVH WWLQJ FOR WKHV RWKHUZLVH WKH FRXOG FDWFK on the control levers or wheels and can cause injury or accidents 1HYHU WRXFK WKH HQJLQH RU H haust...

Page 9: ...FL FDOO GHVLJQHG IRU XVH RQ WKLV PRWRUF FOH HHS WKH IROORZLQJ JXLGHOLQHV LQ PLQG ZKHQ PRXQWLQJ accessories 1HYHU LQVWDOO DFFHVVRULHV RU FDU U FDUJR WKDW ZRXOG LQ XHQFH WKH ground clearance the suspens...

Page 10: ...DQG H KDXVW V VWHP remain hot Therefore park the mo torcycle in a place where pedest rians or children are not likely to touch these hot areas R QRW SDUN WKH PRWRUF FOH RQ D slope or a soft ground ot...

Page 11: ...IIHUHQW ODEHOV DQG WKH HQJLQH QXPEHU RQ WKH YHKLFOH The anti tampering plate 1 is located under the seat bench 7KH 9 1 QXPEHU SODWH LV ORFDWHG RQ WKH ULJKW VLGH RI WKH VWHHULQJ head tube The engine nu...

Page 12: ...DESCRIPTION 11 Left view 1 Front wheel 2 Front brake caliper 3 Front turn signal light 4 Battery 5HDU WXUQ VLJQDO OLJKW 5HDU ZKHHO KDLQ WHQVLRQHU LU OWHU HOHPHQW 9 Shift pedal 1 8 4 5 3 3 2 7 9 6...

Page 13: ...DESCRIPTION 12 Right view 10 Tail brake light 0XI HU 12 Fuel tank cap 13 Seat 14 Spark plug 5HDU YLHZ PLUURU HDGOLJKW 5HDU EUDNH SHGDO 1 0 13 16 15 1 1 12 14 17 15...

Page 14: ...PTION 13 Operation instruments 18 Clutch lever 19 Left handlebar switches 20 Speedometer unit 21 Main switch steering 22 Right handlebar switches 23 Throttle grip 24 Front brake lever 1 8 2 4 20 21 22...

Page 15: ...V ORFNHG DQG WKH electrical systems are off The key can be removed To lock the steering 1 Turn the handlebars all the way to the left 2 Turn the key in from the SRVLWLRQ DQG WKHQ WXUQ LW WR while stil...

Page 16: ...s after starting the HQJLQH WKH 2 ZLOO DSSHDU and blink in different diagnostic trouble codes On the display you ll VHH WKH 7 RGH 7 IDLOXUH 7 IDLOXUHV Please contact a dealer as soon as possible to c...

Page 17: ...he display range of trip me ter is over the Max it will also start at zero automatically but it can also be reset manually by holding the adjust button for 3 sec under the trip screen Q WKH PDLQ VFUHH...

Page 18: ...t button to choose the minute you want to set After the settings are done press the select button to store your settings and get back to the main screen 1 High low beam switch When the switch is in th...

Page 19: ...MENTS 18 Rear foot brake pedal The rear brake pedal is located on the right side of the vehicle and re fers to the rear brake Press down the brake pedal to activate the rear brake Shift pedal The shif...

Page 20: ...X FDQ UHDODVH WKH VHDW bench 2 To close the seat a Fold the seat down and then push it down to lock it in place b Remove the key from the seat lock Make sure that the seat is pro perly secured before...

Page 21: ...le container under the engine 4 Remove the oil drain bolt 3 and clean the magnet from chips 5HPRYH WKH VFUHZV RI WKH RLO OWHU FRYHU HSROOXWH WKH ROG Filter 5HPRYH WKH WKH RLO VWUDLQHU screw Blow up th...

Page 22: ...V orothermaterialsthateasilyburn R QRW DOORZ WKH HJL ne to idle too long R QRW WRXFK WKH H KDXVW DIWHU driving QVWDOO WKH RLO OOHU FDS 13 Check the oil level Side stand The side stand is located on th...

Page 23: ...UHVVXUH FDQ KDYH VHULRXV FRQVHTXHQFHV Therefore it is very important to check the following points before each ride NOTE The pre operation check should be made each time the vehicle is used Such an in...

Page 24: ...DU KHFN WKH XLG OHYHO LQ UHVHUYRLU DQG DGG EUDNH XLG WR LI LW LV QHFHVVDU KHFN K GUDXOLF V VWHP IRU OHDNDJH Brake lever 0DNH VXUH WKDW LW ZRUNV RSHUDWHV VPRRWKO XEULFDWH WKH OHYHU SLYRWLQJ SRLQWV LI Q...

Page 25: ...n a closed room Exhaust fu mes are poisonous and can cause loss of consciousness and death 3URYLGH DOZD V DGHTXDWH YHQWLODWL on while the engine is running 0D LPXP SHULRG IRU FRQWLQXRXV VWDUWLQJ LV VH...

Page 26: ...he entire braking system might malfunction Take time to become familiar with the braking system Acceleration and deceleration The speed can be adjusted by ope ning and closing the throttle To in creas...

Page 27: ...t do not over load the engine Avoid also running the engine al ways at low speed XULQJ WKH UXQQLQJ LQ WKH HQJLQH DO ways works at low speed the parts will get not in good condition Ac celerate the eng...

Page 28: ...G UHFRPPHQGHG VHUYLFH LQVSHFWLRQV KDYH WR EH GRQH E DQ DXWKRUL HG dealer Not authorized manipulation on the motorcycle leads to the loss of warranty If you are not familiar with maintenance work have...

Page 29: ...ange Control tire pressure Control clean lubricate Control tighten Control clean exchange Control clean lubricate Control Control 1000 km or 1 month 4000 km or PRQWh NP Rr 12 month 10000 km or 18 mont...

Page 30: ...y 7KH DLU OWHU QHHGV PRUH IUHTXHQWO VHUYLFH I RX ULGH LQ XQXVXDOO ZHW RU GLUW DUHD Recommended Supplies and maintenance products Fuel Unleaded gasoline 95 Octane or higher Engine oil SAE 10W 40 Castro...

Page 31: ...rk plug to slowly erode the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart Q DGGLWLRQ WKH FRQGLWLRQ RI WKH spark plug can reveal the conditi...

Page 32: ...Q RSHQ the cap of the radiator to inspect the coolant level From the left side you can inspect the level of the expansion tank Bleeding the coolant system 1 Open the radiator cap 2 Place a small conta...

Page 33: ...minimum speed of the engine idling must be approxemately UHY PLQ ECU Engine Control Unit The ECU is installed on top of the DLU ER XQGHU WKH IURQW FRYHU According to the pre set control SURFHGXUHV DQ...

Page 34: ...ur PRWRUF FOH LQVWHDG WKH WLUH SUHVVXUH will decrease Allocation of your cargo and the total weight of your vehicle is very important for your own safety and vehicle performance When you do QRW ORDG R...

Page 35: ...heel has been been changed or replaced An unbalanced wheel can result in poor SHUIRUPDQFH DGYHUVH KDQGOLQJ FKDUDFWHUV DQG D VKRUWHQHG WLUH OLIH Ride at moderate speeds after changing a tire since the...

Page 36: ...eling in the brake lever can indicate the presence of DLU LQ WKH K GUDXOLF V VWHP I WKHUH LV DLU LQ WKH K GUDXOLF V VWHP KDYH D dealer bleed the system before operating the motorcycle Air in the hydra...

Page 37: ...fected Checking the front and rear brake XLG OHYHO Place the vehicle that the master cy linder is in horizontal position I WKH EUDNH XLG LV EHORZ WKH PLQL PXP OHYHO PDUN SOHDVH UH OO XS WR WKH PD LQGL...

Page 38: ...cycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly...

Page 39: ...UHVXOW chain jumping off the chain wheels I WKLV KDSSHQV WKH FKDLQ FRXOG DOVR block the rear wheel or damage the HQJLQH Q HLWKHU FDVH WKH RSHUDWRU is likely to lose control of the motorcycle Adjust th...

Page 40: ...VHH DLU OWHU HOHPHQW Remove the caliper connecting it with the throttle body to remove the element 1RZ WKH EDWWHU LV DFFHVVLEOH 7KH EDWWHU PRGHO 7 6 LV D sealed type MF battery which GRHV QRW UHTXLUH...

Page 41: ...nd the VSHFL F W SH I RX DUH QRW IDPLOLDU ZLWK EDWWHU charging please contact a dealer Storing a discharged battery can cause permanent battery damage Store the battery only in a cool dry place Replac...

Page 42: ...lace the lamp Tail brake light and license plate lamp f the tail brake light 11 and the license plate light 12 do not glow disassemble the bolts 1 and 2 for changing the bulb Injection system The inje...

Page 43: ...nifold Troubleshooting Although our company s motorcy cles receive a thorough inspection before shipment from the factory trouble may occur during operation The following trouble shooting chart UHSUHV...

Page 44: ...FN WKH HOHFWURGH GLV tance Failure in ignition system Check the ignition system Wire harness is worn Check the wiring harness Contact problem in a plug Check the plugs of the wiring harness 1R JDVROLQ...

Page 45: ...cylinder piston Engine vent hose bent Correct the layout of the hose 2 DODUP OLJKW LV RQ DQG 7 DS pears Failure in the fuel injection electric system Stop the motorcycle and identify the faulty part o...

Page 46: ...SDUWV HVSHFLDOO RQ SDLQWHG FRYHUV OHQV DQG ZLQG VKLHOG W ZLOO GDPDJH WKHP DQG HYHQ FDXVH VDIHW FRQVLGHUDWLRQ R QRW XVH KLJK SUHVVXUH ZDVKHU VWHDP FOHDQHU VLQFH LW ZLOO FDXVH ZDWHU VHHSDJH DQG GHWHULRU...

Page 47: ...ctions in the Cleaning section of this chapter Fill the tank and pour some additive in The TXDOLW RI WKH IXHO ZLOO VWD FRQVWDQW Lubricate all cables and the pivoting points of all levers and pedals Ch...

Page 48: ...leaner Filter sponge 130 80 17 Drive Train Clutch type Wet multi plate friction type Fuel tank capacity 7 5 L 0 2 L Performance Top speed 110 km h Gear shift pattern Manual 6 gear Slope climbing force...

Page 49: ...WIRING DIAGRAM 48...

Page 50: ...H FKDQJH RI D GDPDJHG SDUW LQ DQ DXWKRUL HG workshop after our approval Compensation for remote or instantaneous damages cannot be granted Vehicles in desolate condition will not be covered by warran...

Page 51: ...gnature NP Stamp Signature NP RU 0RQWK Stamp Signature NP Stamp Signature 10000 km or 18 Month Stamp Signature 22000 km Stamp Signature 28000 km Stamp Signature From 13000 km maintenance should place...

Page 52: ......

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