General 90-170B M1 Setup & Operation Manual Download Page 18

ADJUSTING THE UPPER / LOWER BLADE GUIDES ASSEMBLIES

The guide bearings

A

keep the blade from moving from

side to side during cutting and must be snug but not
touching the blade in order to ensure accurate cuts. The
space between each guide bearing and the blade must
not exceed 0.02" (the thickness of a sheet of paper). If less
space is left, the blade will get stuck or jammed between
both bearings. Too much friction will cause blade to over-
heat and break.

Also, the guide bearings must remain at least 1/32” be-
hind the blade teeth to prevent damage to the blade

B

.

The thrust bearing

C

keeps the blade from moving back

and out of position when the work is being fed into the
blade and must be very close to the back of the blade to
prevent damage to the blade during cutting.

Note: Before adjusting the upper and lower blade guides assemblies, make sure the blade is tensioned and tracking prop-
erly. Adjust the upper and lower blade guides assemblies after each blade tension and tracking adjustment. Whenever the
upper guide bearings and thrust bearing are adjusted, the lower guide bearings and thrust bearing should also be adjust-
ed.

TO AVOID INJURY, MAKE SURE THAT THE POWER SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS
UNPLUGGED BEFORE PERFORMING ANY ADJUSTMENTS ON THE BANDSAW.

Adjust the positioning of the upper guide bearings:

1.

Using the supplied 3 mm Allen key, loosen set
screw,

A.

2.

Use a flat head screwdriver to make a quarter of a
turn (approx.) toward the inside to the guide bearing

B

, to obtain a space of 0.02" (the thickness of a sheet

of paper) between the bearing and the blade.

Tip: Place a feeler gauge

C

or sheet of paper between the

bearing and the blade to make sure there is a 0.02" space.

3.

Re-tighten set screw

A

to lock the guide bearing in

position.

4.

Repeat steps 1 to 3 with the other upper guide bear-
ing.

5.

Loosen the lower thumb screw

D

.

6.

Move the upper guide bearing shaft

in or out

E

until

the guide bearing are at least 1/32" behind the
blade teeth, (do not protrude past the hollowed part
of the teeth of the blade

F

.

7.

Re-tighten the lower thumb screw

D

.

1/64"

0.02"

0.02"

A

C

A

B

C

1/32"

B

E

F

Adjust the positioning of the upper thrust bearing:

8.

Loosen the upper thumb screw

G

.

9.

Move the upper thrust bearing shaft in or out

H

until the thrust bearing barely touches the blade (is
1/64" behind the back of the blade

I

).

10.

Re-tighten the upper thumb screw

G

.

G

H

I

Adjust the positioning of the lower guide bearings and thrust bearing:

Repeat steps 1 to 10 with the lower guide bearings and thrust bearing.

18

1/32"

D

Summary of Contents for 90-170B M1

Page 1: ...guide block Onboard storage mounts for miter gauge and rip fence Smooth rack and pinion upper blade guard adjustment Quick release blade tension lever for fast blade changes 2 built in 4 diameter dus...

Page 2: ...s manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are commit t...

Page 3: ...er our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a...

Page 4: ...he angle pointer 13 Removing Installing the blade 14 Blade Clearance 14 Blade Selection 15 Adjusting blade tension 16 Adjusting blade tracking 17 Adjusting the upper lower blade guides assemblies 18 C...

Page 5: ...against the table 17 Do not work on long stock without adequate sup port on the out feed end of the table 18 If using a power feeder stop the feeder before stop ping the bandsaw 19 Do not push or forc...

Page 6: ...FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS EXTENSION CORDS If you find it necessary to use an extensi...

Page 7: ...REAR FENCE RAIL Q TABLE TILT LOCK KNOB R DUST OUTLET S MOTOR PIVOT LOCKING LEVER B D H I A M O Q P R REAR VIEW E F G J C K A BLADE TENSION ADJUSTMENT HANDLE B UPPER WHEEL COVER DOOR LOCK KNOB C BLADE...

Page 8: ...ponents from its shipping container and check for missing or damaged items as per the list of contents below NOTE Please report any damaged or missing items to your GENERAL INTERNATIONAL distributor i...

Page 9: ...be removed and set aside when not required for example when making curved cuts A ESTABLISHING A SAFETY ZONE For shops with frequent visitors or multiple operators it is advisable to establish a Safet...

Page 10: ...inhibitor CLEAN UP SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE SAW TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS DO NOT CONNECT THE SAW TO THE POWER SOU...

Page 11: ...the table alignment pin into the table slot P 8 Make sure that the blade is centered in the table opening If the blade is not centered slide the ta ble back or forward M until the blade is centered i...

Page 12: ...an appropriate outlet The POWER IN indicator light A will illuminate FOOT BRAKE This bandsaw is also equipped with a FOOT BRAKE locat ed at the bottom of the machine This device allows for immediate...

Page 13: ...knobs C and lock knob B 8 With the table set to 90 and the stop bolt at the correct height make sure the table tilt angle indi cator pointer I is set to read 0 9 If the pointer needs to be adjusted l...

Page 14: ...the upper blade guide assembly 2 Pull on the upper thrust bearing shaft D going back as far as possible for maximum blade clearance 3 Re tighten the upper thumb screw C to lock the thrust bear ing in...

Page 15: ...results may vary based on usage experience and personal preference Standard size 112 2845 mm replacement blades made from high carbon steel can be purchased in a variety of widths from your General I...

Page 16: ...ension beyond the range shown on the tension scale Loosen the tension gradually in increments and retighten the tension lever periodically as you go to verify on the tension scale and avoid loosening...

Page 17: ...oning or tracking maximum clearance between the blade and both upper and lower bearing assemblies is required to minimize friction which would be damaging to the blade Refer back and follow the instru...

Page 18: ...ER SWITCH IS IN THE OFF POSITION AND THAT THE POWER CORD IS UNPLUGGED BEFORE PERFORMING ANY ADJUSTMENTS ON THE BANDSAW Adjust the positioning of the upper guide bearings 1 Using the supplied 3 mm Alle...

Page 19: ...set the motor back to it s initial position to tighten the belt around the pulleys then turn the ratchet lever clockwise until it is tight and the motor does not move A D E F ADJUSTING THE BLADE GUAR...

Page 20: ...moved from the start button 5 Align the cutting line on your workpiece with the blade and feed the workpiece into the blade Tip The use of a roller stand provides an extra support for more convenience...

Page 21: ...stance from the inside face of the rip fence to the bla de matches the required width of cut 3 Lock down the fence locking handle B MAKE SURE TO LOCK THE FENCE IN PLACE BEFORE STARTING TO CUT AGAINST...

Page 22: ...ow dirt pitch or gum to build up on the table blade guide thrust bearings Clean as needed with gum and pitch remover Note Do not immerse the bearings in the gum and pitch remover 5 To prevent rust fro...

Page 23: ...ease the blade tension by lifting handle A 3 Using a 10 mm wrench loosen but do not remove the two bolts B and remove the blade guard B 4 Using a 10 mm wrench loosen bolt C and remove the upper blade...

Page 24: ...st replace the brush REPLACING LOWER WHEEL MOTOR BELT The lower wheel is driven by one belt mounted on either of the two pulleys powered by the motor The belt s tension should be verified upon recepti...

Page 25: ...contribute to a cleaner more healthful workshop environment We offer a wide selection of top quality dust collectors to suit all your shop needs Roller Stand item 50 150 item 50 160 item 50 170 We of...

Page 26: ...3 38 39 40 41 43 44 40 45 50 49 47 46 55 51 52 55 53 54 56 55 42 58 57 55 56 69 63 55 68a 17 16 67 60 62 59 63 64 65 61 70 71 72 37 48 20 78 84 81 82 83 79 80 77 86 23A 2 23A 23A 3 23A 4 23A 5 23A 1 2...

Page 27: ...118 117 116 115 125 126 127 118 124 123 129 130 102 131 132 133 138 122 121 103 101 139 133 128a 141A 5 141A 4 141A 1 141A 2 141A 3 141A 6 142 143 144 145 146 147 148 149 145 127 126 125 153 122 151 1...

Page 28: ...23A 2 90170B 023A 2 CONTACTOR 1 23A 3 90170B 023A 3 POWER LIGHT 1 23A 4 90170B 023A 4 OFF SWITCH 1 23A 5 90170B 023A 5 OVERLOAD SWITCH 1 23A 6 90170B 023A 6 NUT M4 4 23A 7 90170B 023A 7 LIMIT SWITCH...

Page 29: ...EW 1 4 3 4 2 69 90170B 069 LOCK WASHER 3 8 2 70 90170B 070 MITER GAUGE STORAGE BRACKET 1 71 90170B 071 RIP FENCE STORAGE BRACKET 1 72 90170B 072 HEX HEAD BOLT 1 4 3 4 4 73 90170B 073 NUT 2 74 90170B 0...

Page 30: ...70B 141A MITER GAUGE 2 141A 1 90170B 141A 1 LOCKING KNOB 1 141A 2 90170B 141A 2 GAUGE BODY 1 141A 3 90170B 141A 3 PHILLIPS HD SCREW 3 16 1 4 1 141A 4 90170B 141A 4 POINTER 1 141A 5 90170B 141A 5 GAUGE...

Page 31: ...WIRING DIAGRAM 31...

Page 32: ...l number of the machine and part number Also a brief description of each item and quantity desired 8360 Champ d Eau Montreal Quebec Canada H1P 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts Service Fax 5...

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