Generac Power Systems RTS automatic Technical Manual Download Page 3

 

 

1

•  If work must be done on this equipment while standing on metal 

or concrete, place insulative mats over a dry wood platform. 

Work on this equipment only while standing on such insulative 

mats.

• Never work on this equipment while physically or mentally 

fatigued.

•  Keep the transfer switch enclosure door closed and bolted at all 

times. Only qualified personnel should be permitted access to 

the switch interior.

•  In case of an accident caused by electric shock, immediately 

shut down the source of electrical power. If this is not possible, 

attempt to free the victim from the live conductor but AVOID 

DIRECT CONTACT WITH THE VICTIM. Use a nonconducting 

implement, such as a dry rope or board, to free the victim from 

the live conductor. If the victim is unconscious, apply first aid 

and get immediate medical help.

•  When an automatic transfer switch is installed for a standby 

generator set, the generator engine may crank and start at 

any time without warning. To avoid possible injury that might 

be caused by such sudden start-ups, the system’s automatic 

start circuit must be disabled before working on or around the 

generator or transfer switch. Then place a “DO NOT OPERATE” 

tag on the transfer switch and on the generator. Remove the 

Negative (Neg) or (–) battery cable.

Safety Rules .................................................Inside Front Cover
General Information ................................................................. 2

1.1 Introduction 

................................................................................ 2

1.2 Unpacking 

.................................................................................. 2

1.3 Equipment 

Description 

................................................................ 2

 

1.3.1  Transfer Switch Mechanism .............................................. 2

 

1.3.2  Utility Service Disconnect Circuit Breaker .......................... 2

 

1.3.3  Load Shed Module (LSM) ................................................. 2

1.4  Transfer Switch Data Decal ......................................................... 3
1.5  Transfer Switch Enclosure ........................................................... 3
1.6  Safe Use Of Transfer Switch........................................................ 3

Installation ............................................................................... 3

2.1 Introduction 

to 

Installation 

........................................................... 3

2.2 Mounting 

.................................................................................... 3

2.3  Connecting Power Source and Load Lines .................................. 4
2.4  Connecting Start Circuit Wires .................................................... 4
2.5  Connecting Load Shed Module (LSM) Connection ....................... 4
 

2.5.1  Sequence of Operation ...................................................... 4

Operation ................................................................................. 6

3.1  Functional Tests & Adjustments .................................................. 6
3.2 Manual 

Operation 

........................................................................ 6

 

3.2.1  Close to Utility Source Side ............................................... 6

 

3.2.2  Close to Generator Source Side ........................................ 6

 

3.2.3  Return to Utility Source Side ............................................. 6

3.3 Voltage 

Checks 

........................................................................... 6

3.4  Generator Tests Under Load ........................................................ 8
3.5  Testing Load Shed Module (LSM) ............................................... 8

Notes ....................................................................................... 9
Installation Diagrams ............................................................. 11 
Electrical Data ....................................................................... 14
Exploded Views & Parts Lists ................................................ 18

For authorized service, 

reference the dealer locator

number found inside the

generator owner’s manual.

Table of Contents

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known 

to the State of California to cause cancer, birth defects 

and other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the 

State of California to cause cancer, birth defects and 

other reproductive harm.

Summary of Contents for RTS automatic

Page 1: ...This manual should remain with the unit Technical Manual RTS Automatic Transfer Switch...

Page 2: ...ORMAL UTILITY power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power sources from each other may result in injury or death to electric utility wo...

Page 3: ...ove the Negative Neg or battery cable Safety Rules Inside Front Cover General Information 2 1 1 Introduction 2 1 2 Unpacking 2 1 3 Equipment Description 2 1 3 1 Transfer Switch Mechanism 2 1 3 2 Utili...

Page 4: ...o be switched Solderless screw type terminal lugs are standard Switch Wire Conductor Tightening Rating Range Torque 100A 14 1 0 AWG 50 in lbs 200A 6 250 MCM 275 in lbs This transfer switch is suitable...

Page 5: ...FER SWITCH ENCLOSURE ThestandardswitchenclosureisaNationalElectricalManufacturer s Association NEMA and UL 3R type UL and NEMA 3R type enclo sures primarily provide a degree of protection against fall...

Page 6: ...bitor Use a torque wrench to tighten the conductors being sure not to overtighten or damage to the switch base could occur If not tightened enough a loose connection would result causing excess heat w...

Page 7: ...coil voltage The LSM supplies a fused 5A 120 Vac to energize the coils of the relay contactors L1 L2 L3 and L4 1 Mount the contactor module and connect the load to the main contacts 2 Connect the con...

Page 8: ...position of the switch by observing the position of manual operation handle in Figure 3 1 If the handle is UP the contacts are closed in the NORMAL UTILITY position no further action is required If t...

Page 9: ...s main circuit breaker CB1 to its OFF or OPEN position 9 Set the AUTO OFF MANUAL switch to the OFF position to shut down the generator NOTE Do NOT proceed until generator AC output voltage and fre qu...

Page 10: ...erator run at no load for several minutes Then shut down by setting the AUTO OFF MANUAL switch to its OFF position 8 Move the transfer switch s main contacts back to their UTIL ITY position For exampl...

Page 11: ...9 9 Notes...

Page 12: ...10 Notes...

Page 13: ...11 100A SE non SE 150 200A non SE Installation Drawing No 0G6832 A Installation Diagrams...

Page 14: ...Installation Diagrams 150 200A SE Installation Drawing No 0H4905 A 12...

Page 15: ...13 13 Installation Drawing No 0J0814 B Installation Diagrams...

Page 16: ...14 14 Electrical Data Interconnection Drawing No 0H8676 C...

Page 17: ...15 15 Interconnection Drawing No 0H7454 C Electrical Data...

Page 18: ...16 Electrical Data Schematic Drawing No 0H7254 B...

Page 19: ...17 Schematic Drawing No 0H7254 B Electrical Data...

Page 20: ...18 Exploded Views Parts Lists 100A Assembly Drawing No 0H7264 H...

Page 21: ...0E3484 1 DECAL MANUAL OPERATING HANDLE 25 0F9969 1 DECAL UTILITY DISCONNECT 26 0G4220 1 DECAL NEUTRAL CONNECTION 27 067210A 1 DECAL GROUNDING LUG 28 0G0900 1 DECAL UL LIST HSB ITEM PART NO QTY DESCRI...

Page 22: ...20 Exploded Views Parts Lists 150A Assembly Drawing No 0J2006 D Parts List on page 22...

Page 23: ...21 150A Assembly Drawing No 0J2006 D Exploded Views Parts Lists Parts List on page 22...

Page 24: ...2 0H7917 1 DECAL TERMINAL STRIP 33 0H1480 1 DECAL TEST SEQUENCE 34 0G3274 1 DECAL LIVE CIRCUIT ENG FRN SPN ITEM PART NO QTY DESCRIPTION 35 0G3259 1 DECAL TERMINAL SHOCK HZD BI 36 0G0900 1 DECAL UL LIS...

Page 25: ...23 Parts List on page 25 200A Assembly Drawing No 0H7265 F Exploded Views Parts Lists...

Page 26: ...24 Parts List on page 25 Exploded Views Parts Lists 200A Assembly Drawing No 0H7265 F...

Page 27: ...DECAL NEUTRAL CONNECTION 31 0D3587 1 DECAL FUSE REPLACEMENT 32 0H7917 1 DECAL TERMINAL STRIP 33 0H1480 1 DECAL TEST SEQUENCE 34 0G3274 1 DECAL LIVE CIRCUIT ENG FRN SPN ITEM PART NO QTY DESCRIPTION 35...

Page 28: ...Part No 0J2119 Revision B 01 06 12 Printed in U S A...

Page 29: ......

Page 30: ...U T IL IT Y D IS C O N N E C T 2 6 0 G 4 2 2 0 1 D E C A L N E U T R A LC O N N E C T IO N 2 7 0 6 7 2 1 0 A 1 D E C A L G R O U N D IN G L U G 2 8 0 G 0 9 0 0 1 D E C A L U LL IS TH S B 2 9 0 D 3 5...

Page 31: ......

Page 32: ...3587 1 DECAL FUSE REPLACEMENT 32 0H7917 1 DECAL TERMINAL STRIP 33 0H1480 1 DECAL TEST SEQUENCE 34 0G3274 1 DECAL LIVE CIRCUIT ENG FRN SPN 35 0G3259 1 DECAL TERMINAL SHOCK HZD BI 36 0G0900 1 DECAL UL L...

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Page 36: ...3587 1 DECAL FUSE REPLACEMENT 32 0H7917 1 DECAL TERMINAL STRIP 33 0H1480 1 DECAL TEST SEQUENCE 34 0G3274 1 DECAL LIVE CIRCUIT ENG FRN SPN 35 0G3259 1 DECAL TERMINAL SHOCK HZD BI 36 0G0900 1 DECAL UL L...

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