Generac Power Systems R-200 Technical Manual Download Page 9

 

 

7

DANGER

  With the switch set to AUTO, the engine can 

crank and start suddenly without warning. Such 
automatic start up normally occurs when utility 
source voltage drops below a pre-set level. To 
prevent possible injury that might be caused by 
such sudden starts, set the AUTO/ OFF/MANUAL 
switch to OFF and remove the NEGATIVE battery 
cable from the battery before working on or 
around the unit. Then, place a “DO NOT OPER-
ATE” tag on the control console.

MANUAL START

Allows the user to start and run the generator manu-
ally. Transfer of the load to the generator will occur 
if the utility is lost while the engine is running in the 
manual mode.

SYSTEM READY (GREEN LED 
INDICATOR)

Is a positive status indicator and dependent upon the 
following conditions being true:

1.  Switch in the AUTO position.
2.  No other warning indicator present.
3. Controller 

is 

functional.

The System Ready LED will also indicate if utility 
voltage is present at the control board. The system 
ready LED will flash every second (at a 0.5 second 
ON and a 0.5 second OFF rate) when utility voltage is 
not present at the control board when the switch is in 
either the AUTO or MANUAL position. This function 
is ONLY available with DIP Switch Position 2 in the 
OFF position (ATS application).

The system ready LED will also indicate if the genera-
tor is in the GTS Mode (i.e. DIP Switch Position 2 in 
the ON Position). The system ready LED will flash at 
a five (5) seconds ON and one (1) second OFF rate in 
GTS Mode.

LOW FUEL PRESSURE (YELLOW LED 
INDICATOR)

The yellow low fuel pressure LED will turn ON if the 
fuel supply pressure drops below approximately five 
(5) inches water column (i.e. occurs when the low fuel 
pressure sensing switch on the fuel regulator opens). 
This is a non-latched fault (visual LED warning only) 
and does not trigger the controller alarm output. Low 
fuel pressure sensing is active in all generator operat-
ing modes (i.e. MANUAL, OFF and AUTO).

LOW BATTERY (RED LED INDICATOR)

The R-200 controller continually monitors the bat-
tery voltage and turns on the low battery LED if the 
battery voltage falls below approximately 12.2VDC 
for one minute. A low battery voltage is a non-latch-
ing alarm and will not shut down the engine, however, 
it is a possible indication of a potential issue with 
the battery or battery charger and should be inves-
tigated.

The low battery LED will automatically turn off if the 
battery voltage rises above approximately 12.5VDC. 
If the engine is running when the low battery condi-
tion occurs, the engine will continue to run as long 
as possible.

If the battery voltage drops below 6V at any time dur-
ing cranking, the crank cycle will be terminated and 
the low battery LED will remain lit. This is a latched 
fault and will shut down the engine.

LOW OIL PRESSURE (RED LED 
INDICATOR)

Occurs if the oil pressure switch closes while the 
engine is running after the 10 second hold off timer 
expires. This is a latched fault and will shutdown the 
engine.

HIGH COOLANT TEMP (RED LED 
INDICATOR)

Occurs if the high coolant temp switch closes. Checks 
are made after the 10 second hold off timer expires. 
This is a latched fault and will shutdown the engine.

LOW COOLANT LEVEL (FLASHING RED 
HIGH COOLANT TEMP LED INDICATOR)

Occurs if the coolant level is low. Checks are made 
after the 10 second hold off timer expires. This is a 
latched fault and will shutdown the engine.

OVERSPEED (RED LED INDICATOR)

An overspeed shutdown will occur if the engine speed 
is greater than 4300 rpm for three (3) seconds. An 
overspeed condition will shutdown the engine and 
activate the over speed LED. An immediate overspeed 
shutdown will occur if the engine speed is greater 
than 4500 rpm.

General Information

R-panel Technical Manual

Summary of Contents for R-200

Page 1: ...TECHNICAL MANUAL This manual should remain with the unit R 200 Digital Controller A new standard of reliability ...

Page 2: ...s and barri ers are in place before operating the equipment If working around an operating unit stand on an insulated dry surface to reduce potential shock hazards Do not handle any kind of electrical device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRICAL SHOCK MAY RESULT If people must stand on metal or concrete while installing operating servicing adjus...

Page 3: ...ed High Coolant Temp LED Indicator 7 Overspeed Red LED Indicator 7 RPM Signal Failure Flashing Red Overspeed Indicator 8 RPM Signal Failure During Cranking 8 RPM Signal Failure During Running 8 Overcrank Red LED Indicator 8 Invalid Cylinder Dip Switch Setting All Red LED s On 8 Alarm Cancel 8 Automatic Transfer Switch ATS Mode 8 Engineered Transfer Switch 2 wire Start GTS Mode 9 Voltage Regulator ...

Page 4: ...ing see Figure 1 To activate the DIP Switch settings place the AUTO OFF MANUAL switch in the OFF Mode make the DIP switch changes and then push and hold the Set Exercise Switch for five seconds DIP Switch Position 1 Reserved for future use The position of this DIP Switch does not affect generator operation DIP Switch Position 2 Selects the type of transfer switch to be used with the generator When...

Page 5: ...tart or not provide rated power When LP fuel is used it is very important that DIP Switch Position 4 be in the LP fuel position switch OFF LED Indicators visible through front panel see Table 1 and Figure 2 Table 1 System Ready Green LED Low Fuel Pressure Yellow LED Low Battery Red LED Low Oil Pressure Red LED Hi Coolant Temp Low Coolant Level Red LED Over Speed RPM Sensor Loss Red LED Over Crank ...

Page 6: ...down due OFF X ON O O To Low Oil Pressure Unit Shutdown due OFF X ON O O To High Cooant Temp Unit Shutdown due OFF X ON O O To Engine Overspeed Unit Failed to Start OFF X ON O O During it s Crank Cycle Utility Voltage is Flashing X O O 60 of Nominal 1 sec rate Unit Shutdown due OFF X Flashing O O To Low Coolant Level Engine Speed Signal OFF X Flashing O O Fault RPM Signal Loss Control Board is Fla...

Page 7: ...gone when the timer expires the engine will crank and start Once started a 10 sec ond engine warm up timer will be initiated When the warm up timer expires the R 200 controller will transfer the load to the generator ATS Mode The transfer of load when the generator is running is dependent upon the operating conditions as follows MANUAL MODE The unit will not transfer if the utility is present will...

Page 8: ... will stop flashing the indi vidual fault LED will turn on and the engine will be shut down Once the AUTO OFF MANUAL switch is switched to OFF the individual fault LED will turn off and the five 5 red LED s will begin flashing to show that the exercise mode has not yet been set LOW SPEED EXERCISE To select this mode place DIP switch position 3 in the OFF position In Low Speed Exercise mode the 2 4...

Page 9: ... visual LED warning only and does not trigger the controller alarm output Low fuel pressure sensing is active in all generator operat ing modes i e MANUAL OFF and AUTO LOW BATTERY RED LED INDICATOR The R 200 controller continually monitors the bat tery voltage and turns on the low battery LED if the battery voltage falls below approximately 12 2VDC for one minute A low battery voltage is a non lat...

Page 10: ...front panel will be ON all the time if DIP switch position 5 and DIP switch position 6 are not set correctly ALARM CANCEL When the generator is shut down on a latched fault or latching alarm the AUTO OFF MANUAL switch must be set to the OFF position to turn off the correspond ing fault LED Prior to moving the switch to the OFF position record which LEDs are ON or FLASHING and the date on the back ...

Page 11: ... NOT monitor the utility The generator control board will NOT perform a weekly exercise In GTS mode the green system ready LED will be ON for five 5 seconds and OFF for one 1 second The generator control board will NOT activate the transfer output The generator control board WILL monitor all engine conditions and shut down on all the faults listed in this document For the W Type transfer switch to...

Page 12: ...tch is in the manual posi tion AUTO The control board will monitor the 2 wire start circuit When the 2 wire start wire 178 is con nected to 2 wire start wire 183 via a relay contact closure in the W type transfer switch the control board will start and run the generator When the 2 wire start wire connection is opened the control board will stop the generator When the control board is in AUTO MANUA...

Page 13: ...act in W type transfer switch 5 Momentary Open Switch Input B 6 2 wire Start Return from relay contact in W type transfer switch 7 Manual Auto Input BS 8 19 5VAC Utility Sense Input 9 Alarm Relay Driver Output minimum coil resistance is 90 ohms 10 Transfer Relay Driver Output minimum coil resistance is 60 ohms 11 Manual Input 12 19 5VAC Utility Sense Return 13 Reserved Do not connect any wires to ...

Page 14: ...on Such an explosion can shat ter the battery and cause blindness or other injury Any area that houses a storage battery must be properly ventilated Do not allow smok ing open flame sparks or any spark producing tools or equipment near the battery Battery electrolyte fluid is an extremely corro sive sulfuric acid solution that can cause severe burns Do not permit fluid to contact eyes skin clothin...

Page 15: ... Undervoltage Shutdown typ 11 Volts LED Indicators AC Line Voltage 108Vac Green LED ON Battery Connected Charging Yellow LED ON the Green LED must be ON to obtain a valid battery charging indication Yellow LED ON if charge current approx 2 Amps Battery Current Drain AC Power OFF 30mA typ AC Line Connections via terminal block AC Hot AC Neut GND Battery Connections via terminal block Pos Neg Contro...

Page 16: ...Part No 0F9784 GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 Revision B 06 07 06 Printed in U S A ...

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