Generac Power Systems QT05030AVAN Owner'S Manual Download Page 47

(2) 1 

0F5859 

REAR WRAP C4 

(2) 2 

0F5855 

DOOR C4 

(2) 3 

0F5858 

DISCHARGE DUCT LH & RH SIDE C4 

(2) 4 

0F5856 

FRONT CORNERS C4 

(2) 5 

0F5857 

1  

DISCHARGE CENTER DUCT C4 

(3) 6 

0F5854 

ROOF C4 ALUM 

 

 

 

 

11 

0F8869D 

KEY VISE-ACTION LATCH SLOT CIR 

12 

0C2454 

75 

SCREW THF M6-1 X 16 N WA Z/JS 

(1) 13 

077992 

21 

NUT HEX LOCK M6-1.0 SS NY INS 

14 

087233 

RIVET POP .1875 X .450 SS 

15 

0E3257 

SCREW HWHTF M6-1.0 X 16 

16 

049813 

NUT HEX M6 X 1.0 G8 YEL CHR 

17 

022447 

WASHER SHAKEPROOF INT 1/4 

18 

0912970094 

ASSY WIRE 14AWG 34.8" GRN/YEL 

19 

0F2835 

1 (REF.) 

INNER DISCHARGE DUCT, C4 

20 

042568 

SCREW HHC M6-1.0 X 20 G8.8 

21 

0F2786 

SPLITTER C4 

22 

0F2785 

SPLITTER LOWER C4 

23 

0F3185 

STRINGER SPLITTER C3 

24 

0F2787 

SUPPORT SLITTER C4 

25 

0F3890B 

RETAINER INSULATION (820) 

26 

0C2634A 

ASSEMBLY COVER ACCESS 

27 

022473 

WASHER FLAT 1/4-M6 ZINC 

28 

022097 

WASHER LOCK M6-1/4 

29 

022127 

NUT HEX 1/4-20 STEEL 

30 

0F3072 

10 

INSULATION RETAINMENT HANGER 

31 

078115 

46 

WASHER SELF LOCKING DOME #4-40 

32 

0F3760K 

INSULATION SPLITTER 

33 

0F3760E 

INSULATION LOWER SPLITTER 

34 

0F5048D 

VISE-ACTION LATCH SLOTTED CIR 

35 

0E5968 

GASKET EXTRUDED TRIM (374.64” LG) 

36 

0F3760J 

INSULATION DISCHARGE FRONT 

37 

0F3890A 

RETAINER INSULATION (740) 

38 

0F3890 

RETAINER INSULATION (450) 

39 

0F3760H 

INSULATION DISCHARGE TOP 

40 

0F3760F 

INSULATION ROOF TOP 

41 

0F5049 

TAB PULL 

42 

0F3760L 

INSULATION LOWER SPLITTER 

43 

0F3760C 

INSULATION DOOR 

44 

0F3760A 

INSULATION REAR WRAP 

45 

0F3760 

INSULATION CORNER POST 

46 

0F3760D 

INSULATION DISCHARGE SIDE 

47 

078115A 

10 

WASHER SELF LOCKING DOME #8-32 

48 

066760 

STRIP SEALANT 1/8 X 1 (44.52”LG) 

 

 

 

 

 

(2) NOTE: PART  NUMBER SHOWN IS FOR TAN / STEEL.  REFER TO THE SAMPLE  
GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT. 
0FXXXX0ST01 = TAN / STEEL                            0FXXXX0ST13 = BISQUE / STEEL 
0FXXXX0AL01 = TAN / ALUMINUM                    0FXXXXALT13 = BISQUE / ALUMINUM 
0FXXXX0ST08 = T- GRAY / STEEL                     0FXXXX0ST14 = GRAY / STEEL 
0FXXXX0AL08 = T- GRAY / ALUMINUM             0FXXXXALT14 = GRAY / ALUMINUM 
0FXXXX0ST05 = WHITE / STEEL 
0FXXXX0AL05 = WHITE / ALUMINUM 
 
(3)  PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER 
FORMAT. 
0FXXXX0AL08 = T- GRAY / ALUMINUM              0FXXXXALT13 = BISQUE / ALUMINUM 
0FXXXX0AL05 = WHITE / ALUMINUM                 0FXXXXALT14 = GRAY / ALUMINUM 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for QT05030AVAN

Page 1: ...STANDBY GENERATOR OWNER S MANUAL This manual should remain with the unit A new standard of reliability Serial Number QT 3 0L 50kW Models Cover007 Rev A 10 05 Part No 0F3527A...

Page 2: ...or to Initial Start up 8 1 Initial Inspection for QT Genset Start up 8 1 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine...

Page 3: ...his symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer strongly rec...

Page 4: ...n must be provided This should be considered prior to installing the generator The unit should be positioned to direct exhaust gasses safely away from any building where people animals etc will not be...

Page 5: ...mpt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim i...

Page 6: ...service ordering parts or seeking information Identification Code Use this code to obtain important information about the generator For example if the code is M Designates generators capable of paral...

Page 7: ...een properly serviced with the recom mended oil may result in an engine failure NOTE If not already equipped it is strongly recommended to use the optional Cold Weather Start Kit for temperatures belo...

Page 8: ...OFF MANUAL switch must be turned to OFF and then back to AUTO OVERCRANK SHUTDOWN After a prespecified duration of cranking this function ends the cranking if the engine has failed to start The overcr...

Page 9: ...ers a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is availa...

Page 10: ...2 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Water Pump Belt Driven Fan Spe...

Page 11: ...l cold weather kit part number 0F6148 is recommended The kit includes Battery Warmer 4 Junction Box with hardware 6 qt pack 5W 30 synthetic oil engine Figure 1 Interconnections 6 2 Standby Generator S...

Page 12: ...ach circuit breaker terminal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTI...

Page 13: ...ator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recommended oil is SAE 90 gear lubricant Also if the engine is equipped with a mechanical go...

Page 14: ...h to the MANUAL position The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rota...

Page 15: ...the utility source main line circuit breaker Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit brea...

Page 16: ...aust system parts from this product get extremely hot and remains hot after shut down High grass weeds brush leaves etc must remain clear of the exhaust Such mate rials may ignite and burn from the he...

Page 17: ...uired INSPECT ENGINE GOVERNOR Visually inspect electronic governor nDo not attempt to adjust the governor Only qualified service facilities should adjust the governor Excessively high operating speeds...

Page 18: ...rized Service Dealer That dealer will use dry low pressure air to clean internal windings Parts inside the control console should be cleaned and inspected at this time as well Finally have the insulat...

Page 19: ...it from the generator for recharging nBe sure the AUTO OFF MANUAL switch is set to the OFF position before connecting the battery cables If the switch is set to AUTO or MANUAL the generator can crank...

Page 20: ...o standby setup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential p...

Page 21: ...heck the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas...

Page 22: ...e engine valve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine an...

Page 23: ...s not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for...

Page 24: ...as recommended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil...

Page 25: ...Notes...

Page 26: ......

Page 27: ...B SHORT STND C 0D5552 1 CB 0050A 3P 480V S ED4 LL 0D5553 CB 0060A 3P 480V S ED4 LL 0D5554 CB 0070A 3P 480V S ED4 LL 0D5556 CB 0090A 3P 480V S ED4 LL 0D9693 CB 0125A 3P 480V S ED4 LL D 0F0492 1 INSULAT...

Page 28: ......

Page 29: ...APTOR 1 W W CB 2 TERMINAL COVER CB X 0G3259 1 DECAL TERMINAL SHOCK HZD BI 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C2 C4 400AF C 0F4166 REF CIRCUIT BREAKERS 400A FRAME D 0F1733 1 DECAL CUSTOMER...

Page 30: ......

Page 31: ...HSB 9 0F6125 1 GUARD REAR BEARING CARRIER CPL 10 0F2689 1 RING PRESSURE 390 STATOR CAN 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04576100BU 4 STUD M14 2 0 570 G5 ZINC 50KW 04...

Page 32: ......

Page 33: ...F6305 3 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CONN...

Page 34: ......

Page 35: ...22097 1 WASHER LOCK M6 1 4 14 022473 1 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 0E8824 2 STAMPING EN...

Page 36: ......

Page 37: ...3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 03880400AA 1 CABLE BATT RED 1 X 44 00 10 038805T 1 CABLE BATT BLK 1 X 40 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022...

Page 38: ......

Page 39: ...1 0 X 16 G8 8 31 022097 4 WASHER LOCK M6 1 4 32 022473 4 WASHER FLAT 1 4 M6 ZINC 33 057765 1 ADAPTER M14 1 50 X 3 8 NPT 34 040976 8 SCREW SHC M8 1 25 X 20 G12 9 35 022129 12 WASHER LOCK M8 5 16 36 022...

Page 40: ......

Page 41: ...G8 8 42 082774 1 KEY WOODRUFF 4 X 19D 43 0F2812 1 HOSE LOWER RADIATOR 44 0F6726 1 HOSE UPPER RAD CPL C4 45 049813 4 NUT HEX M6 X 1 0 G8 YEL CHR 46 0F2835 1 INNER DISCHARGE DUCT C4 48 0C2454 6 SCREW T...

Page 42: ......

Page 43: ...4 7 047411 4 SCREW HHC M6 1 0 X 16 G8 8 8 0F5418 1 ELEMENT AIR FILTER 9 0F6323 1 PLATE AIR CLEANER TOP 3 9L 10 037561 1 NUT WING 1 4 20 NYLK 11 074008 1 WASHER M10 LOCK 12 070264 1 WASHER FLAT M10 13...

Page 44: ......

Page 45: ...TER 3 0L FORD BOSCH 19 0E6586 1 GASKET BOSCH 32 20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR 21 0F3857 1 REDUCER RUBBER 3 0 2 00 22 0F3885 1 MIXER 40 60MM ACTUATOR ASSY 23 0G3167 2 O RING 2 3 4 X 3 32 X 2 1...

Page 46: ......

Page 47: ...ON SPLITTER 33 0F3760E 3 INSULATION LOWER SPLITTER 34 0F5048D 4 VISE ACTION LATCH SLOTTED CIR 35 0E5968 1 GASKET EXTRUDED TRIM 374 64 LG 36 0F3760J 1 INSULATION DISCHARGE FRONT 37 0F3890A 9 RETAINER I...

Page 48: ......

Page 49: ...4 SCREW HHC 3 8 16 X 2 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0F4505 REF GLASS PACK 23 5 LG 2 5 IN OUT 16 022097 2 WASHER LOCK M6 1 4 17 0C2454 REF SCREW THF M6 1 X 16 N WA Z JS 18 0F4367 REF HE...

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ...Notes...

Page 63: ...Notes...

Page 64: ...e caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Ge...

Reviews: