Generac Power Systems QT05030AVAN Owner'S Manual Download Page 29

5) 

 

UL CIRCUIT BREAKER (QJ-2P) 

0F8137 

COVER QJ 2P FRM CB 

0E7994 

CB 0225A 240V 2P S QJ22 

0F8136 

COVER QJ 2P CB DISH 

036261 

RIVET POP .125 X .275 SS 

022473 

WASHER FLAT 1/4-M6 ZINC 

022097 

WASHER LOCK M6-1/4 

022127 

NUT HEX 1/4-20 STEEL 

0F8139 

INSUL CB 2P QJ 

0C2454 

SCREW THF M6-1 X 16 N WA Z/JS 

022237 

WASHER LOCK 3/8 

048527 

SCREW SHC 3/8-16 X 3/4 G8.8 NZ 

029289 

TAPE ELEC 1/2 FOAM (AS REQ’D) 

022770 

SCREW RHM 1/4-20 X 3 

0F1733 

DECAL CUSTOMER CONNECT INSIDE 

 

 

 

 

6) 

 

UL CIRCUIT BREAKER (225AF) (2P & 3P) 

0F4185 

COVER CB C2-C4 (225AF)  

058306 

SCREW SHC M8-1.25 X 25 G12.9 

0F4165$ 

REF 

CIRCUIT BREAKERS 200A FRAME (3P) 

 

0F4143 

REF 

CB 0040A 3P 480V 225AF (3P) 

 

0F4148 

REF 

CB 0125A 3P 480V G 225AF    

 

0F4149 

REF 

CB 0150A 3P 480V G 225AF 

 

0F4151 

REF 

CB 0200A 3P 480V G 225AF   

 

0G5247$ 

REF 

CB 200A FRAME G 240V (2P) 

 

0G5250 

REF 

CB 175A 2 POLE 240V 225AF (2P) 

 

0G4478 

REF 

CB 200A 2 POLE 240V 225AF (2P) 

0F4186 

COVER CB DISH 225AF (3P) 

 

0F4186AGS0R 

 

COVER CB DISH 225AF (2P) 

036261 

RIVET POP .125 X .275 SS 

(2) F 

053640 

2/4 

SCREW RHM #8-32 X 3-1/4 

(2) G 

038150 

2/4 

WASHER FLAT #8 ZINC 

(2) H 

022264 

2/4 

WASHER LOCK #8-M4 

(2) J 

022471 

2/4 

NUT HEX #8-32 STEEL 

029289 

TAPE ELEC 1/2 FOAM 

0F1733 

DECAL CUSTOMER CONNECT INSIDE 

(2) M 

022129 

6/9 

WASHER LOCK M8-5/16 

0F8432 

INSULATOR CB 225AF (3P) 

 

0F8432A 

INSULATOR CB 225AF (2P) 

0C2454 

11 

SCREW THF M6-1 X 16 N WA Z/JS 

(2) R 

0F8451 

2/3 

LUG SLDLSS 300 MCM-6  AL/CU 

(2) S 

049897 

4/6 

SCREW SHC M8-1.25 X 20 G8 

(2) T 

022145 

4/6 

WASHER FLAT 5/16-M8 ZINC 

(2) U 

045771 

2/3 

NUT HEX M8-1.25 G8 CLEAR ZINC 

(2) V 

0F8843 

2/3 

BUS BAR 200A LUG ADAPTOR 

(1) W 

W/CB 

TERMINAL COVER CB 

0G3259 

DECAL TERMINAL SHOCK HZD BI 

 

 

 

 

7) 

 

UL CIRCUIT BREAKER (400AF) 

0F4187 

COVER CB C2-C4 400AF 

0F4166$ 

REF 

CIRCUIT BREAKERS 400A FRAME 

0F1733 

DECAL CUSTOMER CONNECT INSIDE 

042419 

SCREW RHM 10-32 X 4 

023897 

WASHER FLAT #10 ZINC 

022152 

WASHER LOCK #10 

022158 

NUT HEX #10-32 STEEL 

0C2454 

SCREW THF M6-1 X 16 N WA Z/JS 

029289 

TAPE ELEC 1/2 FOAM 

(2) L 

052647 

2/3 

SCREW SHC M10-1.5 X 25 G12.9 

(2) M 

046526 

2/3 

WASHER LOCK M10 

W/CB 

BUS BAR CB ADAPTER 225-400 A 

0A7822 

LUG SLDLSS 600/250-1/0 X 1/4-28 

(1) S 

W/CB 

TERM COVER CB 

023334 

SCREW HHC 1/4-28 X 1/2 G5 

022097 

WASHER LOCK M6-1/4 

022473 

WASHER FLAT 1/4-M6 ZINC 

(2) W 

W/CB 

2/3 

SCREW SHC M10-1.5 X 25 G12.9 

(2) X 

W/CB 

2/3 

WASHER LOCK M10 

0G3259 

DECAL TERMINAL SHOCK HZD BI 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8) 

 

NEUTRAL BLOCK 390 / 200-400A 

0D5466 

BUS BAR NEUTRAL BLOCK 390 

039287 

SCREW HHC M8-1.25 X 45 G8.8 FT 

022145 

WASHER FLAT 5/16-M8 ZINC 

022129 

WASHER LOCK M8-5/16 

045771 

NUT HEX M8-1.25 G8 YEL CHR 

045335 

SCREW HHC 1/4-28 X 3/4 G5 

083896 

WASHER LOCK 1/4-M6 SS 

0A7822 

LUG SLDLSS 600/250-1/0 X 1/4-28 

 

 

 

 

9) 

 

UL CIRCUIT BREAKER (BQ) 

0G1968 

COVER BQ CIR BREAKER CPL 3P 

 

0G1970 

COVER BQ CIR BREAKER CPL 2P 

0A2077 

CB 0125A 2P 240V S BQ2 LL 

 

040532 

CB 0100A 3P 240V S BQ3 LL 

0C3990 

SCREW PHTT M4-0.7 X 10 ZYC 

0E7890 

BRKT CB MTG BACK 

 

0E6002 

MTG TRACK BQ SIEMENS CB 3P 

022859 

SCREW RHM #10-32 X 3/4 

0G0008 

BRKT BQ CB STANDOFF 

023897 

WASHER FLAT #10 ZINC 

022152 

WASHER LOCK #10 

022158 

NUT HEX #10-32 STEEL 

0F1733 

DECAL CUSTOMER CONNECT INSIDE 

029289 

TAPE ELEC 1/2 FOAM 

0C2454 

11 

SCREW THF M6-1 X 16 N WA Z/JS 

 

 

 

 

 

 

 

 

 

 

(1) HARDWARE FOR MTG. CB TERMINAL COVERS IS  

 

 

      SUPPLIED WITH CIRCUIT BREAKERS. 

 

 

 

 

 

 

(2) QTY. REQ’D FOR “2POLE / 3POLE” BREAKER 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for QT05030AVAN

Page 1: ...STANDBY GENERATOR OWNER S MANUAL This manual should remain with the unit A new standard of reliability Serial Number QT 3 0L 50kW Models Cover007 Rev A 10 05 Part No 0F3527A...

Page 2: ...or to Initial Start up 8 1 Initial Inspection for QT Genset Start up 8 1 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine...

Page 3: ...his symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer strongly rec...

Page 4: ...n must be provided This should be considered prior to installing the generator The unit should be positioned to direct exhaust gasses safely away from any building where people animals etc will not be...

Page 5: ...mpt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim i...

Page 6: ...service ordering parts or seeking information Identification Code Use this code to obtain important information about the generator For example if the code is M Designates generators capable of paral...

Page 7: ...een properly serviced with the recom mended oil may result in an engine failure NOTE If not already equipped it is strongly recommended to use the optional Cold Weather Start Kit for temperatures belo...

Page 8: ...OFF MANUAL switch must be turned to OFF and then back to AUTO OVERCRANK SHUTDOWN After a prespecified duration of cranking this function ends the cranking if the engine has failed to start The overcr...

Page 9: ...ers a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is availa...

Page 10: ...2 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Water Pump Belt Driven Fan Spe...

Page 11: ...l cold weather kit part number 0F6148 is recommended The kit includes Battery Warmer 4 Junction Box with hardware 6 qt pack 5W 30 synthetic oil engine Figure 1 Interconnections 6 2 Standby Generator S...

Page 12: ...ach circuit breaker terminal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTI...

Page 13: ...ator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recommended oil is SAE 90 gear lubricant Also if the engine is equipped with a mechanical go...

Page 14: ...h to the MANUAL position The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rota...

Page 15: ...the utility source main line circuit breaker Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit brea...

Page 16: ...aust system parts from this product get extremely hot and remains hot after shut down High grass weeds brush leaves etc must remain clear of the exhaust Such mate rials may ignite and burn from the he...

Page 17: ...uired INSPECT ENGINE GOVERNOR Visually inspect electronic governor nDo not attempt to adjust the governor Only qualified service facilities should adjust the governor Excessively high operating speeds...

Page 18: ...rized Service Dealer That dealer will use dry low pressure air to clean internal windings Parts inside the control console should be cleaned and inspected at this time as well Finally have the insulat...

Page 19: ...it from the generator for recharging nBe sure the AUTO OFF MANUAL switch is set to the OFF position before connecting the battery cables If the switch is set to AUTO or MANUAL the generator can crank...

Page 20: ...o standby setup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential p...

Page 21: ...heck the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas...

Page 22: ...e engine valve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine an...

Page 23: ...s not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for...

Page 24: ...as recommended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil...

Page 25: ...Notes...

Page 26: ......

Page 27: ...B SHORT STND C 0D5552 1 CB 0050A 3P 480V S ED4 LL 0D5553 CB 0060A 3P 480V S ED4 LL 0D5554 CB 0070A 3P 480V S ED4 LL 0D5556 CB 0090A 3P 480V S ED4 LL 0D9693 CB 0125A 3P 480V S ED4 LL D 0F0492 1 INSULAT...

Page 28: ......

Page 29: ...APTOR 1 W W CB 2 TERMINAL COVER CB X 0G3259 1 DECAL TERMINAL SHOCK HZD BI 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C2 C4 400AF C 0F4166 REF CIRCUIT BREAKERS 400A FRAME D 0F1733 1 DECAL CUSTOMER...

Page 30: ......

Page 31: ...HSB 9 0F6125 1 GUARD REAR BEARING CARRIER CPL 10 0F2689 1 RING PRESSURE 390 STATOR CAN 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04576100BU 4 STUD M14 2 0 570 G5 ZINC 50KW 04...

Page 32: ......

Page 33: ...F6305 3 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CONN...

Page 34: ......

Page 35: ...22097 1 WASHER LOCK M6 1 4 14 022473 1 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 0E8824 2 STAMPING EN...

Page 36: ......

Page 37: ...3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 03880400AA 1 CABLE BATT RED 1 X 44 00 10 038805T 1 CABLE BATT BLK 1 X 40 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022...

Page 38: ......

Page 39: ...1 0 X 16 G8 8 31 022097 4 WASHER LOCK M6 1 4 32 022473 4 WASHER FLAT 1 4 M6 ZINC 33 057765 1 ADAPTER M14 1 50 X 3 8 NPT 34 040976 8 SCREW SHC M8 1 25 X 20 G12 9 35 022129 12 WASHER LOCK M8 5 16 36 022...

Page 40: ......

Page 41: ...G8 8 42 082774 1 KEY WOODRUFF 4 X 19D 43 0F2812 1 HOSE LOWER RADIATOR 44 0F6726 1 HOSE UPPER RAD CPL C4 45 049813 4 NUT HEX M6 X 1 0 G8 YEL CHR 46 0F2835 1 INNER DISCHARGE DUCT C4 48 0C2454 6 SCREW T...

Page 42: ......

Page 43: ...4 7 047411 4 SCREW HHC M6 1 0 X 16 G8 8 8 0F5418 1 ELEMENT AIR FILTER 9 0F6323 1 PLATE AIR CLEANER TOP 3 9L 10 037561 1 NUT WING 1 4 20 NYLK 11 074008 1 WASHER M10 LOCK 12 070264 1 WASHER FLAT M10 13...

Page 44: ......

Page 45: ...TER 3 0L FORD BOSCH 19 0E6586 1 GASKET BOSCH 32 20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR 21 0F3857 1 REDUCER RUBBER 3 0 2 00 22 0F3885 1 MIXER 40 60MM ACTUATOR ASSY 23 0G3167 2 O RING 2 3 4 X 3 32 X 2 1...

Page 46: ......

Page 47: ...ON SPLITTER 33 0F3760E 3 INSULATION LOWER SPLITTER 34 0F5048D 4 VISE ACTION LATCH SLOTTED CIR 35 0E5968 1 GASKET EXTRUDED TRIM 374 64 LG 36 0F3760J 1 INSULATION DISCHARGE FRONT 37 0F3890A 9 RETAINER I...

Page 48: ......

Page 49: ...4 SCREW HHC 3 8 16 X 2 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0F4505 REF GLASS PACK 23 5 LG 2 5 IN OUT 16 022097 2 WASHER LOCK M6 1 4 17 0C2454 REF SCREW THF M6 1 X 16 N WA Z JS 18 0F4367 REF HE...

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ...Notes...

Page 63: ...Notes...

Page 64: ...e caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Ge...

Reviews: