Generac Power Systems PowerManager PM-GC Manual Download Page 7

2.1

FIELD WIRING

Wiring must comply with ALL local and nation-
al codes. Only qualified personnel knowledge-
able of these local and national codes should
perform any wiring to and from the generator.

2.1.1 CONNECTING TO THE GENERAC 

GENERATOR

Connecting to the generator is achieved by connecting
directly to the main line circuit breaker. The connec-
tors are capable of accepting conductors ranging
from 350 MCM to 6 AWG. Check all national and
local codes for proper conductor sizing. The connec-
tor part number and tightening torque are as follows:

2.1.2 UTILITY SUPPLY CONNECTIONS 

(18.0 L

AND 22.0 L ONLY)

The utility supply connections for the block heater,
battery charger, and any other option is located in the
AC breaker distribution panel near the back of the
generator. Depending on the current rating of the ter-
minal block used, the connector tightening torque
values and the acceptable wire ranges are listed as
follows:

NOTE:

The current ratings are located directly on the cir-
cuit breaker. The above information is rated for
UL acceptance.

Remove fuses from the battery charger before
connecting starting batteries. Connect battery,
then replace charger fuses.

3.1

CONTROL CONSOLE
COMPONENTS

The PM-GC control module performs all of the gen-
erator control functions within the system. It controls
engine starting and stopping, engine speed, output
voltage and frequency, and monitors engine perform-
ance. It can communicate with remote devices via
communication ports. See Figure 1 for a view of the
operator panel.

The operator panel of the unit acts as the interface to
the user. By means of an optional backlit ¼ VGA
touchscreen display, the user can examine data mon-
itored by the unit. The keyswitch can be used to start
and stop the genset. The keyswitch allows the unit to
be put into one of three modes.

3.1.1 OFF

In this mode, the generator will not start.

3.1.2 MANUAL

In manual mode, the generator will start immediately.
Manual mode is for limited testing of the unit.

3.1.3 AUTOMATIC

Automatic is the normal mode of operation.

The unit will start when the remote start contacts are
closed.

Figure 1 — Operator Panel

!

!

Section 2 — Installation

PM-GC

Generac

®

Power Systems, Inc.

5

Part Number

Tightening Torque

Wire Range

057329

(1-2) 375 in - lb (Al/Cu)

350 MCM - 1 AWG

(1-2) 200 in - lb (Al/Cu)

2 AWG - 6 AWG

Connector

Tightening

Acceptable

Current Rating

Torque

Wire Range

30 Amp Connectors

5.5 lb.-in. (0.6 Nm)

(1-2) 24-10 AWG (CU)

50 Amp Connectors

10.6 lb.-in. (1.2 Nm)

(1-2) 22-8 AWG (CU)

65 Amp Connectors

18.0 lb.-in. (2.0 Nm)

(1-2) 20-6 AWG (CU)

Summary of Contents for PowerManager PM-GC

Page 1: ...POWER SYSTEMS INC ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DANGER PowerManager Generator Controller PM GC This manual should remain with the unit...

Page 2: ...nts out potential explosion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equi...

Page 3: ...Contrast Adjustment 6 3 2 3 Calibration 6 3 2 4 Cleaning 6 3 2 5 Touchscreen Operation 6 3 2 6 Functionality 6 3 2 7 Software Version Display 7 3 3 On Screen Diagnostics 8 3 3 1 Main Diagnostics Menu...

Page 4: ...unsafe or in noncompliance with such codes and standards Keep hands feet clothing etc away from drive belts fans and other moving or hot parts Never operate the unit with any drive belt or fan guard r...

Page 5: ...the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting imple ment such as a rope or board to free the victim from the live conductor If the victim is uncon scious...

Page 6: ...ol system monitors engine oil pressure dur ing operation If oil pressure drops below a safe level the system automatically shuts down the engine 1 2 4 OVERSPEED SHUTDOWN The control system monitors en...

Page 7: ...ger fuses 3 1 CONTROL CONSOLE COMPONENTS The PM GC control module performs all of the gen erator control functions within the system It controls engine starting and stopping engine speed output voltag...

Page 8: ...the unit 2 During the initialization phase a menu will appear briefly Press the CONFIG button 3 Now use the CONTRAST and keys to adjust contrast OR 1 During normal operation select the MAINTE NANCE s...

Page 9: ...rs Figure 4 System Status Screen Figure 5 Typical Menu Screen Figure 6 Typical Parameter Screen Engine Prameters ENGINE PARAMETERS Temperatures pressures rpm etc GENERATOR PARAMETERS Voltages frequenc...

Page 10: ...ond with the cir cuit diagram Refer to this diagram to see that the cor rect input has operated Outputs from the controller are generally open col lector meaning that they sink current through a load...

Page 11: ...urrent sense C 7 Utility voltage sense A 8 Utility voltage sense B 9 Utility voltage sense C 10 Generator voltage sense A 11 Generator voltage sense B 12 Generator voltage sense C 13 4 20ma User confi...

Page 12: ...sition the audi ble alarm can be silenced though When a warning occurs the display will automatical ly switch to the current alarm page where it will be displayed in the list of current alarms The aud...

Page 13: ...the generator continues to run after a stop command is sent in AUTO mode in order to cool down the engine with no load NOTE If the key switch is turned to the OFF position when the generator is runni...

Page 14: ...ilure Y Y Delay 0 0 seconds Active Hold off Hold off Hysteresis 2 2 Deg F Low Coolant Temperature Deg F Setpoint Shutdown N Dialout N Common alarm Y Alarm log N Sensor failure detection Y Shutdown on...

Page 15: ...seconds Active Hold off Hysteresis 200 1 100ths volt High Gen Voltage A B C Volts RMS Setpoint Shutdown N Dialout N Common alarm Y Alarm log Y Sensor failure detection N Shutdown on sensor failure N...

Page 16: ...ths Hz Under Frequency 1 10ths Hz Setpoint 1 10ths Hz Shutdown N Dialout N Common alarm Y Alarm log N Sensor failure detection N Shutdown on sensor failure N Delay 0 5 seconds seconds Active Hold off...

Page 17: ...port communications are done via Modbus RTU protocol 3 11 1 GENLINK The control panel can communicate with GenLink which is a PC based program allowing both the inter rogation of the generator and re...

Page 18: ...16 Generac Power Systems Inc Section 4 Notes PM GC...

Page 19: ...Generac Power Systems Inc 17 Section 4 Notes PM GC...

Page 20: ...on the first year of the warranty provision 2 Use of Non Generac replacement part s will void the warranty in its entirety 3 Failures due but not limited to normal wear and tear accident misuse abuse...

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