Owner’s Manual for MLT4200IF4 Light Tower
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Section 1: Safety Rules & General
Information
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
How to Obtain Service .................................................1
Safety Rules .........................................................1
General Hazards ..................................................2
Explosion and Fire Hazards ................................2
Trailer Hazards .....................................................2
Electrical Hazards ................................................3
Battery Hazards ...................................................3
Fuel Hazards ........................................................4
Engine Safety .......................................................4
Operating Safety ..................................................4
Positioning the Unit .....................................................4
Starting the Unit ...........................................................4
Raising and Lowering the Mast ...................................5
Service Safety ......................................................5
Towing Safety ......................................................6
Hitch and Coupling ......................................................6
Running Lights ............................................................6
Wheels and Tires ........................................................6
Safe Towing Techniques .............................................6
Reporting Trailer Safety Defects ........................6
Safety and Operating Decals ..............................7
Section 2: General Information
Specifications ....................................................11
Unit Dimensions ................................................12
Unit Serial Number Locations ..........................13
Component Locations .......................................14
Control Panel .....................................................15
Power Zone–DLA ...............................................16
Controller Features and Functions ............................16
Operator Screens ......................................................17
Section 3: Operation
Light Tower Setup .............................................21
Prestart Checklist ..............................................22
Raising the Mast ................................................ 23
Preparing for Start-Up ....................................... 24
Select AUTO or MANUAL Mode ...............................24
Configure for Intended Use .......................................24
Emergency Stop Switch ................................... 24
Engine Break-In Requirements ........................ 24
Manually Starting the Unit ................................ 25
Auto (Remote) Starting of the Unit .................. 25
Light Operation .................................................. 25
Engine Derating ................................................. 26
Wet Stacking ...................................................... 26
Voltage Regulation ............................................ 26
Customer Convenience Outlets ....................... 26
Remote Start Terminal Block ........................... 27
Transfer Switch ................................................. 27
AUTO Exercise Timer ........................................ 28
Shutting Down the Unit ..................................... 29
Automatic Shutdown .................................................29
Lower Radiator Hose Heater (If Equipped) ..... 30
Use and Maintenance ...............................................30
Lowering the Mast ............................................. 30
Removing the Lights for Transportation ......... 30
Towing the Unit ................................................. 31
Lifting the Unit ................................................... 32
Section 4: Maintenance
Emissions Information ...................................... 33
Daily Walk-Around Inspection ......................... 33
General Maintenance ........................................ 33
Preparing for Service .................................................33
Cleaning the Unit .......................................................33
Inspecting the Unit .....................................................33
Basic Maintenance Schedule ........................... 34
Resetting the Maintenance Alarms .................. 35
Winch Use, Operation and Maintenance ......... 35
Prior to Use ...............................................................35
Operation ...................................................................35
Maintenance ..............................................................35
Table of Contents
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