Generac Power Systems MEGAFORCE 6500 Owner'S Manual Download Page 15

MEGAFORCE™ 6500 Extended Life Generator

15

TROUBLESHOOTING

Problem

Cause

Correction

Engine is running, but no

AC output is available.

1.  One of the circuit breakers is open.

2.  Fault in generator.

3.  Poor connection or defective cord

set.

4.  Connected device is bad.

1.  Reset circuit breaker.

2.  Contact Generac service facility.

3.  Check and repair.

4.  Connect another device that is in

good condition.

Engine runs good at no-

load but “bogs down”

when loads are

connected.

1.  Short circuit in a connected load.

2.  Engine speed is too slow.

3.  Generator is overloaded.

4.  Shorted generator circuit.

1.  Disconnect shorted electrical load.

2.  Contact Generac service facility.

3.  See “Don’t Overload the Generator”

on page 12.

4.  Contact Generac service facility.

Engine will not start; or

starts and runs rough.

1.  Run/Stop switch set to “Stop”.

2.  Dirty air cleaner.

3.  Out of gasoline.

4.  Stale gasoline.

5.  Spark plug wire not connected to

spark plug.

6.  Bad spark plug.

7.  Water in gasoline.

8.  Overchoking.

9.  Excessively rich fuel mixture.

10.  Intake valve stuck open or closed.

11.  Engine has lost compression.

1.  Set switch to “Run”.

2.  Clean or replace air cleaner.

3.  Fill fuel tank.

4.  Drain gas tank; fill with fresh fuel.

5.  Connect wire to spark plug.

6.  Replace spark plug.

7.  Drain gas tank; fill with fresh fuel.

8.  Open choke fully and crank engine.

9.  Contact Generac service facility.

10.  Contact Generac service facility.

11.  Contact Generac service facility.

Engine shuts down

during operation.

1.  Out of gasoline.

2.  Low oil level.

1.  Fill fuel tank.

2.  Fill crankcase to proper level.

Engine lacks power.

1.  Load is too high.

2.  Dirty air filter.

1.  See “Don’t Overload the Generator”

on page 12.

2.  Replace air filter.

Engine “hunts” or falters.

1.  Choke is opened too soon.

2.  Carburetor is running too rich or

too lean.

1.  Move choke to halfway position until

engine runs smoothly.

2.  Contact Generac service facility.

Summary of Contents for MEGAFORCE 6500

Page 1: ...ons Before taking your unit back to the store call the generator helpline at 1 800 270 1408 M F 8 5 CT MEGAFORCE 6500 GENERAC The Reliable Ones Safety Assembly Operation Maintenance Parts French S ret...

Page 2: ...g or enclosure including the generator compartment of a recreational vehicle RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhau...

Page 3: ...ld Weather Operation on page 9 Never start or stop the unit with electrical loads connected to receptacles AND with the connected devices turned ON Start the engine and let it stabilize before connect...

Page 4: ...rload Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for grounding of unit Hour Meter Used to schedule preventative maintenance tasks Idle Control Switch With this switch set to ON...

Page 5: ...lat Remove all packing material carton fillers etc Remove the generator from the shipping carton CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1...

Page 6: ...the right side to the base of the lift bar bracket Attach the lift bar to the cradle using four cap screws and four lock nuts BEFORE STARTING THE ENGINE Add Oil WARNING Any attempt to crank or start...

Page 7: ...dorless and deadly gas WARNING Temperature of muffler and nearby areas may exceed 150 F 65 C Avoid these areas Unplug all electrical loads from generator receptacles before starting the engine Make su...

Page 8: ...ns constantly at the normal high engine speed Always have the switch Off when starting and stopping the engine Charging a Battery DANGER Storage batteries give off explosive hydrogen gas while recharg...

Page 9: ...shelter Cut off all flaps Cut out one of the long sides of the box to expose exhaust side of unit Ensure a minimum of two feet clearance between open side of box and nearest object Cut appropriate slo...

Page 10: ...tuations 1 Line to line shocks 2 Current overloads or line to line short circuits The fuse or circuit breaker at the distribution panel must provide such protection Testing the GFCI Test your GFCI out...

Page 11: ...EMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volt AC loads at 30 Amps to the plug Figure 12 Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring...

Page 12: ...unning watts of all other connected loads Device Load watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu 6000 Battery Charger 20 Amp 500 Belt Sander 3 100...

Page 13: ...ristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect coolin...

Page 14: ...MEGAFORCE 6500 Extended Life Generator 14 NOTES...

Page 15: ...cleaner 3 Out of gasoline 4 Stale gasoline 5 Spark plug wire not connected to spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Excessively rich fuel mixture 10 Intake valve stuck open o...

Page 16: ...MEGAFORCE 6500 Extended Life Generator 16 SCHEMATIC DIAGRAM...

Page 17: ...MEGAFORCE 6500 Extended Life Generator 17 WIRING DIAGRAM...

Page 18: ...MEGAFORCE 6500 Extended Life Generator 18 EXPLODED VIEW MAIN UNIT...

Page 19: ...Carrier 35 22769 1 WASHER 10 Int Shakeproof 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 7 SCREW 10 Self Drilling 38 77395 4 NUT M6 Flange Lock 39 83465 4 GROMMET Tank 40 57058 4 HHCS M6 1 0 x 55 Item P...

Page 20: ...akeproof 13 68868 1 OUTLET 120 Volt 30 A Locking 14 43437 1 OUTLET 120V 240V 30A Locking 15 94373 1 RECEP GFCI 15A Item Part Qty Description 16 43108 6 WASHER M4 Flat 17 22264 6 WASHER 8 M4 Lock 18 51...

Page 21: ...se 1 4 5 B89635 2 SPACER Wheel 6 B93696 1 BRACKET Support Leg 7 27007 2 MOUNT Vibration 8 42909 2 CAPSCREW Hex Hd M8 1 25 x 30 9 52858 12 NUT Lock M8 10 22247 2 WASHER Wheel 11 39253 2 CAPSCREW Hex Hd...

Page 22: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

Page 23: ...de l quipement Le g n rateur ne fournit une fr quence et un voltage corrects que lorsque le moteur tourne la vitesse pr r gl e correcte Une fr quence et ou un voltage incorrect peut endommager certai...

Page 24: ...er dehors sinon vous risquez d endommager l appareil Lire l Op ration de Temps Froide sur la page 30 Ne jamais d marrer ou arr ter le g n rateur moteur alors que des charges lectriques sont reli es au...

Page 25: ...un d marrage froid du moteur Pot d chappement avec arr teur d tincelles Le pot d chappement diminue le bruit du moteur est quip d un cran arr teur d tincelles Prise de 12 Volts 10 Amp res c c Cette p...

Page 26: ...importe quelles parties manquent ou endommag appeler le helpline de g n rateur 1 800 270 1408 Le g n rateur la trousse de Roue et ascenseur Le propri taire de G n rateur et moteur s manuels Verrouill...

Page 27: ...support de la barre de levage Attachez la barre de levage au berceau en utilisant quatre vis M8 x 45mm et quatre contre crous M8 Le ch que que tous fermoirs sont tendus AVANT LE D MARRAGE DU MOTEUR Aj...

Page 28: ...t des surfaces avoisinantes peut d passer 65 C 150 F viter ces endroits D brancher toutes les charges lectriques des prises du g n rateur avant de mettre en route le moteur S assurer que l appareil es...

Page 29: ...s d marrez ou arr tez le moteur Recharge d une Batterie DANGER Les batteries de remisage produisent des gaz hydrog nes explosifs pendant la recharge Un m lange explosif sera pr sent autour de la batte...

Page 30: ...upez un des grands c t s de la bo te pour exposer le c t chappement de l appareil Laissez un minimum de 60 cm 2 pieds d intervalle entre le c t ouvert de la bo te et l objet le plus proche Couper les...

Page 31: ...s 1 Chocs lectriques entre lignes 2 Surcharges de courant ou courts circuits entre lignes Le fusible ou le disjoncteur au tableau de distribution doit fournir une telle protection V rification de l in...

Page 32: ...une prise m le NEMA L5 30 avec cette prise femelle Reliez une rallonge trois c bles de 125 Volts c a 30 Amp res la prise ou davantage cette prise Figure 26 Utilisez cette prise pour faire marcher des...

Page 33: ...s volts par les amp res pour obtenir les watts volts x amp res watts Les articles mentionn s dans le guide la Figure 28 vous sont fournis pour vous aider d terminer combien d articles votre g n rateur...

Page 34: ...res Une brosse douce poils soyeux peut tre utilis e pour d gager la salet l huile durcie Un aspirateur peut tre utilis pour ramasser la salet et les d bris qui ne sont pas coll s On peut se servir d a...

Page 35: ...de la bougie n est pas reli la bougie 6 Mauvaise bougie 7 Il y a de l eau dans l essence 8 Trop de starter 9 M lange de carburant trop riche 10 Soupape d admission bloqu e en position ouverte ou ferm...

Page 36: ...ent t sujets une installation ou une modification incorrecte ou non autoris e un mauvais usage une n gligence un accident une surcharge une vitesse excessive un entretien des r parations ou un remisag...

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