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Generac Power Systems MAGNUM MTT15 Operating Manual Download Page 40

39

DC WIRING DIAGRAM - MTT15

RED (HOLD)

WHT

 (PULL)

BLU (COM)

SOLENOID

RD/YL

VI/YL

BLK/YEL

BLK/YEL

RED/WHT

ST

AR

TER SWITCH

HOUR

VIO/YEL

VIO/YEL

BLK/WHT

BLK/WHT

RED

BLK

FUEL

PUMP

10 AMP

CIRCUIT

BREAKER

OIL

PRESSURE

W

ARNING

SWITCH (N.C.)

SWITCH (N.O.)

W

ARNING

OVERHEA

T

12V BA

TTER

Y

ST

AR

TER

E-ST

OP

SWITCH

RELA

Y

TIME DELA

Y

GR

Y/BLU

GR

Y/VIO

RED

RED

BLK

CONTROL

RESIST

ANCE

BLK/YEL

GLOW PLUGS

AUX SWITCH

MAIN BREAKER

VIO/WHT

VIO

AL

TERNA

T

OR

W

ARNING LIGHT

"TURN MAIN

BREAKER OFF"

BLK/WHT

BLK

RED/YEL

ORG/YEL

BLU

RED/VIO

N/C

N/O

-

+

COM

ISUZU

RED (PULL)

WHT

 (HOLD)

BLU (COM)

SOLENOID

MITSUBISHI

RD/YL

VI/YL

RD/VI

SPLICE

90322_B_03.07.14

Discount-Equipment.com

Summary of Contents for MAGNUM MTT15

Page 1: ...COMBINATION LIGHT TOWER GENERATOR WATER TRAILER 00912 MTT15 MTT20 MTT20CAN OPERATING MANUAL www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Page 3: ...ication other than which it was designed for Magnum Power Products LLC recommends that a trained and licensed professional perform all electrical wiring and testing functions Installation should be in compliance with the National Electrical Code NEC state and local regulations and Occupational Safety and Health Association OSHA guidelines Engine Make __________________________________________ Engi...

Page 4: ... LIGHTS FOR TRANSPORTATION 25 TOWING THE UNIT 25 LIFTING THE UNIT 26 GENERAL MAINTENANCE 26 BASIC MAINTENANCE SCHEDULE ISUZU ENGINE 27 BASIC MAINTENANCE SCHEDULE MITSUBISHI ENGINE 28 WINCH USE OPERATION MAINTENANCE MANUAL 28 WINCH USE OPERATION MAINTENANCE ELECTRIC 29 JACK MAINTENANCE 30 TRAILER WHEEL BEARINGS 30 LOWER RADIATOR HOSE HEATER OPTION USE AND MAINTENANCE 31 TROUBLESHOOTING THE LIGHTS 3...

Page 5: ...4 TRAILER LIGHTS WIRING DIAGRAM MTT20 MTT20CAN 45 ELECTRIC BRAKES WIRING DIAGRAM MTT15 46 SERVICE LOG 47 D i s c o u n t E q u i p m e n t c o m ...

Page 6: ...e this equipment for any application other than which it was designed for Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions and familiarize yourself with the location and proper use of all instruments andcontrols Inexperiencedoperatorsshouldreceiveinstructionfromsomeonefamiliarwiththeequipment before being allowed to operate or set up the unit...

Page 7: ...fainting or death Make sure engine exhaust cannot seep into closed rooms or ventilation equipment DO NOT operate the unit on a combustible surface DO NOT fill fuel tank near an open flame while smoking or while engine is running DO NOT fill tank in an enclosed area with poor ventilation DO NOT operate with the fuel tank cap loose or missing DO NOT touch or lean against hot exhaust pipes or engine ...

Page 8: ...d safety devices immediately after servicing Wear heavy leather gloves when handling winch cables Never let cables slip through bare hands TOWING SAFETY Towing a trailer requires care Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident Some states require that large trailers be registered and licensed contact your loca...

Page 9: ... the operation of the brakes by braking the vehicle at a slow speed before entering traffic Both the trailer and the vehicle should brake smoothly If the trailer seems to be pushing check the level in the surge brake fluid reservoir REPORTING TRAILER SAFETY DEFECTS Ifyoubelieveyourtrailerhasadefectwhichcouldcauseacrashorcouldcauseinjuryordeath youshouldimmediately inform the National Highway Traff...

Page 10: ... hazard keep body parts clear of this area UV Ultraviolet radiation hazard operate only with lens intact Burn scald hazard pressurized steam Fire explosion hazard keep open flames away from unit Unit electrical ground Asphyxiation hazard operate in well ventilated area Safety alert symbol used to alert you to potential personal injury hazards Read and understand the supplied operator s manual befo...

Page 11: ...cy Hz 60 Power Factor 1 1Ø Pump Make Model SHURFlo Flow Rate gpm Lpm 3 3 12 5 Flow Rate at Hose Bibb gpm Lpm 3 0 11 4 Weights Dry Weight lbs kg 4702 2133 Operating Weight lbs kg 10442 4736 Capacities Fuel Tank Volume gal L 246 931 Usable Fuel Volume gal L 229 867 Water Tank Volume gal L 500 1895 Maximum Run Time hrs 176 Lighting Lighting Type Metal Halide Ballast Type Coil Core Lumens 440 000 Cove...

Page 12: ...ency Hz 60 Power Factor 1 1Ø Pump Make Model SHURFlo Flow Rate gpm Lpm 3 3 12 5 Flow Rate at Hose Bibb gpm Lpm 3 0 11 4 Weights Dry Weight lbs kg 5160 2341 Operating Weight lbs kg 10900 4944 Capacities Fuel Tank Volume gal L 246 931 Usable Fuel Volume gal L 229 867 Water Tank Volume gal L 500 1895 Maximum Run Time hrs 127 Lighting Lighting Type Metal Halide Ballast Type Coil Core Lumens 440 000 Co...

Page 13: ...y Hz 60 Power Factor 1 1Ø Pump Make Model SHURFlo Flow Rate gpm Lpm 3 3 12 5 Flow Rate at Hose Bibb gpm Lpm 3 0 11 4 Weights Dry Weight lbs kg 5160 2341 Operating Weight lbs kg 10900 4944 Capacities Fuel Tank Volume gal L 246 931 Usable Fuel Volume gal L 229 867 Water Tank Volume gal L 500 1895 Maximum Run Time hrs 127 Lighting Lighting Type Metal Halide Ballast Type Coil Core Lumens 440 000 Cover...

Page 14: ... UNIT DIMENSIONS Specifications are subject to change without notice A B C D MTT15 MTT20 MTT20CAN 210 in 5 3 m 83 in 2 1 m 31 5 in 9 6 m 86 in 2 18 m 00217 B A D C D i s c o u n t E q u i p m e n t c o m ...

Page 15: ...WR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI LPC SGL DUAL EACH AXLE THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS FMVSS AND CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUT...

Page 16: ...ation Knob Forklift Pockets Engine Exhaust Control Box Battery Water Tank Cover Fuel Fill Emergency Stop Switch Leveling Jack Leveling Jack Radiator Access Engine Access Leveling Jack Leveling Jack Hose Bibbs 00113 D i s c o u n t E q u i p m e n t c o m ...

Page 17: ...t a good earthen ground to the grounding stud on the frame at the base of the mast post C Note Refer to local codes for proper grounding requirements 5 Pull the locking pins on the four leveling jacks D rotate them so the jack feet are toward the ground and insert the locking pins again to secure the jacks Adjust all four jacks by turning their handles clockwise until they are firmly in contact wi...

Page 18: ...t is vertical and the tab on the mast is positioned into the mast lock The mast lock bar should snap into place automatically Secure the lock with the safety pin E 6 After the mast is up and locked into place use the upper mast winch F to telescope the mast to the desired height Extend the mast slowly making sure the electrical cord is extending at the top sections of the mast If for any reason th...

Page 19: ... safety pin E Note On units with the electric winch option a limit switch on the mast tube will disconnect power to the lower electric winch to prevent deadheading the winch 6 Press and hold the upper winch control switch F upward to telescope the mast to the desired height Extend the mast slowly making sure that the coiled electrical cord is extending at the top sections of the mast If for any re...

Page 20: ...be completed Read and understand ALL safety sections at the beginning of this manual Ensure all maintenance procedures are up to date For more information refer to General Maintenance on page 26 and Basic Maintenance Schedules beginning on page 27 The unit must be level The unit must be dry Check for any water inside on or near the unit dry if needed Ensure the unit is properly grounded to a good ...

Page 21: ...ting down the engine The switch will remain locked until it is pulled out Use the emergency stop switch only when the unit must be shut down immediately For any other shut down refer to Shutting Down the Unit on page 22 STARTING THE UNIT 1 Check that the main circuit breaker and individual circuit breakers for each of the lights are in the OFF O position Note When the red TURN MAIN BREAKER OFF lig...

Page 22: ... up to temperature and running smoothly switch the main circuit breaker A to the ON I position 2 With the main circuit breaker on switch each individ ual circuit breaker for the lights B to ON I one at a time 3 The ballast indicator lights C will come on and continue to get brighter as the lights warm up and then remain on This confirms that power is coming from the ballasts to the lights 4 If an ...

Page 23: ...load the unit heavily for five hours or until the exhaust is clear RECEPTACLE PANEL The receptacle panel is equipped with six receptacles for running accessories or tools from the generator Power is supplied to the receptacles any time the engine is running and the main circuit breaker is switched to the ON I position Each receptacle has an individual circuit breaker located inside the cabinet und...

Page 24: ...y operates when the engine is running TO USE THE PRESSURIZED WATER SUPPLY BIBB S 1 Connect a hose from one of the pressure hose bibbs to the end location trailer RV etc 2 Start the engine 3 Switch the main circuit breaker to the ON I position 4 Open the pressure hose bibb s 5 Switch the pump on it will stop automatically when the water pressure reaches 35 psi 241 kPa TO USE THE GRAVITY WATER SUPPL...

Page 25: ... does not pull free activate the lower winch slightly to relieve pressure on the mast bar 5 After the mast is completely down insert the mast cradle locking pin and secure it with the safety pin LOWERING THE MAST ELECTRIC WINCH OPTION 1 Shut down the lights and engine refer to Shutting Down the Unit on page 22 Allow the lights to cool 10 15 minutes before lowering the mast 2 If the unit is going t...

Page 26: ...tion Replace the locking pins 2 Use the tongue jack to raise or lower the trailer onto the hitch of the towing vehicle Lock the hitch coupling and attach the safety chains or cables to the vehicle Raise the tongue jack completely Note A film of grease on the coupler will extend coupler life and eliminate squeaking Wipe the coupler clean and apply fresh grease each time the unit is towed 3 To ensur...

Page 27: ...e Control Power switch is turned to the OFF O position Ensure the circuit breakers are open in the OFF O position Activate push in the emergency stop switch Disconnect the negative terminal on the battery Attach a Do Not Start sign to the control panel This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit Never wash t...

Page 28: ... as described in the engine operator s manual will nullify the warranty decrease performance and cause equipment damage or premature equipment failure Maintenance records may be required to complete a warranty request Use the schedule in the following table as a guide for regular maintenance intervals For additional or replacement copies of the engine operator s manual contact an authorized dealer...

Page 29: ...WINCH USE OPERATION MAINTENANCE MANUAL PRIOR TO USE Inspect rope or cable and replace if damaged Check mounting hardware for proper tightness and re torque if necessary Gears ratchet pivot point and shaft bushings must be kept lubricated with a thin oil or grease OPERATION Take Line Load In 1 The cable must be securely fastened to the object being lifted and to the winch drum Item Daily 50 Hours 2...

Page 30: ...tightened to the recommended torque values Replace any damaged fasteners Periodically check all connections to be sure they are tight and free of corrosion Check cable for visible damage every time the winch is operated Examples of damage are cuts knots mashed or frayed portions and broken strands Replace cable immediately if damaged Failure to replace a damaged cable could result in breakage Regu...

Page 31: ... to the handle unit at both sides of the tube If equipped the axle bolt and nut assembly of the caster wheel must also be lubricated with the same lightweight oil TOP WIND MODELS Apply a lightweight oil to the screw stem TRAILER WHEEL BEARINGS The trailer axles are equipped with a grease zerk fitting to allow lubrication of the wheel bearings without the need to disassemble the axle hub To lubrica...

Page 32: ...heck the mast electrical cord for damage and check the cord connections inside the control box MAST LIGHTS OFF AND BALLAST INDICATORS ON CONTROL PANEL ARE OFF 1 Check the connections inside the control box and inside each ballast box 2 Generator output incorrect Check the incoming voltage to the ballast by checking the available voltage on the GFCI receptacle Incoming voltage should be 120V 5V If ...

Page 33: ...O COOL Add coolant to the overflow jug if it is low and then check the level of coolant in the radiator To access the radiator cap you must remove the access panel from the top of the enclosure directly above the radiator Add coolant until it is 3 4 in 1 9 cm below the filler neck Secure the radiator cap back and access panel into their original position 4 Check the radiator shroud and ducting for...

Page 34: ...33 MAST LIGHT CONNECTIONS 1 3 2 4 2 1 4 3 MAST JUNCTION BOX WIRING 4 LIGHT MAST LIGHT CONNECTIONS 4 LIGHT 00175 D i s c o u n t E q u i p m e n t c o m ...

Page 35: ... BK RD 30A LIGHT SWITCHES 15A 15A 15A 15A L1 L2 TRANSFORMERS 1 2 4 3 CAP 1 CAP 2 CAP 3 CAP 4 LED BOARD YL BL WT RD BK TO RECEPTACLES BK BL RD YL WT BK WT GN RD BK BL GY BL BL BL BK RD BK RD BK RD BK RD BK RD 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 GN WT 3 GN WT BK 2 GN WT BK 4 GN WT BK BK 90454_B_06 21 14 D i s c o u n t E q u i p m e n t c o m ...

Page 36: ...U BLU WHT WHT BLK BLK BLK BLK RED RED RED RED BLK BLK BLK BLK BLK BLK BLK BLK BRN WHT WHT WHT BLK BLK BLK BLK BLK BLK L1 L2 100A MAIN CIRCUIT BREAKER TO RECEPTACLE PANEL 10A FUSE PUMP SWITCH TRANSFER PUMP GEN N MAST CORD 90343_ORG_12 14 11 D i s c o u n t E q u i p m e n t c o m ...

Page 37: ... TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 50 AMP TWIST LOCK RECEPTACLE RECEPTACLE 240 VOLT 50 AMP TWIST LOCK 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER BREAKER CIRCUIT 50 AMP BREAKER CIRCUIT 50 AMP RED RED 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 90317_ORG_07 06 11 D i s c o u n t E q u ...

Page 38: ...I OUTLET 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED RED RED RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT BLK BLK BLK BLK 240 VOLT 50 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE Rece...

Page 39: ...AL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 30 AMP TWIST LOCK RECEPTACLE BLK BLK RED RED 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT B...

Page 40: ...H N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER E STOP SWITCH RELAY TIME DELAY GRY BLU GRY VIO RED RED BLK CONTROL RESISTANCE BLK YEL GLOW PLUGS AUX SWITCH MAIN BREAKER VIO WHT VIO ALTERNATOR WARNING LIGHT TURN MAIN BREAKER OFF BLK WHT BLK RED YEL ORG YEL BLU RED VIO N C N O COM ISUZU RED PULL WHT HOLD BLU COM SOLENOID MITSUBISHI RD YL VI YL RD VI SPLICE 90322_B_03 07 14 D i s c o u n t E q ...

Page 41: ... SWITCH RED HOLD BLU COM WHT PULL RED YEL ORG YEL RED WHT RED RED WHT VIO YEL GRY VIO GRY BLU BLK RED VIO BLK WHT CIRCUIT BREAKER 10 AMP RED BLK R TERM B TERM BLK YEL WARNING LIGHT TURN MAIN BREAKER OFF MAIN BREAKER AUX SWITCH DELAY RELAY TIME VIO YEL NO 3 4 RED VIO YEL BLK YEL BLK YEL RED VIO 12 V BATTERY RED YEL RED VIO OPTIONAL BATTERY DISCONNECT SWITCH 90354_B_05 01 13 D i s c o u n t E q u i ...

Page 42: ...FROM WIRE INSERTION END 30 85 86 87A 87 PROX SWITCH 2 WINCH PROX RELAY BK BK YL BL BK WT VI YL DOWN UP CONTACTOR 1 SWITCH 1 BATTERY GN BN BK BK RD BL YL 30 85 86 87A 87 PROX RELAY PROX SWITCH 1 BN UP DOWN BN BK1 BL VI BK BL BN DOWN UP BK2 BK 1 2 6 7 5 3 2 1 5A J1 P1 F1 BK BK BN1 BN2 BL2 BL1 BK BK D i s c o u n t E q u i p m e n t c o m ...

Page 43: ...LAY 2 BLK BLK YL BL WHT BLK BRN BRN BLU BLK VI DOWN UP 12 V BATTERY RED BLK RED BLK CONTACTOR 2 SWITCH 2 SWITCH 1 BL YL RD BK BK BN GN BL YL BK RD BK BN GN 6 7 5 3 2 1 J1 P1 PROX SWITCH 2 PROX SWITCH 1 J2 P2 5A F1 5A F2 7 2 5 4 6 3 1 J VIEWED FROM WIRE INSERTION END 2 7 5 4 1 3 6 P VIEWED FROM WIRE INSERTION END CONTACTOR 1 CONTACTOR 2 90463_B_07 16 14 D i s c o u n t E q u i p m e n t c o m ...

Page 44: ... 10A MTB PIN 12 ALT CONFIG POSITIVE AIR SHUTDOWN 6 20KW BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE SPLICE RD RD WT BK WT1 PNK BK1 BK BK WT BK WT2 GY TO GND BAR TO GND BAR OR YL1 OR YL2 TO CNTRL PANEL START SOL WIRE TO MAIN BREAKER AUX SWITCH NC PIN TIME DELAY NC COM NO BK SPLICE TIME DELAY NC COM NO BK WT WT VI FLOAT SWITCH...

Page 45: ...P PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MARKER LAMP RED BK BK BK BK SPLICE SPLICE SPADE SPADE BN WT WT WT BN BN 90341_B_12 20 13 D i s c o u n t E q u i p m e n t c o m ...

Page 46: ...GNAL LAMP RIGHT MARKER RED MARKER AMBER MARKER AMBER MARKER RED LAMP MARKER LAMP LAMP RED MARKER AMBER MARKER FENDER LAMP AMBER MARKER TRAILER PLUG WT BN YL GN BK BK BK BK BK BK BK BK BK WT BN WT BN WT BN BN WT BN GN WT BK WT WT YL BN BN WT WT BN BK BK BK BK BK BK BK BK WT BN WT BN BK RD WT WT RD BK 90386_A_02 14 14 D i s c o u n t E q u i p m e n t c o m ...

Page 47: ...WT BK BRAKE BRAKE BL BRAKE BRAKE WT TANDEM AXLE BRAKE BRAKE TRI AXLE SINGLE AXLE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE BL WT BL WT SPLICE BK BL WT SPLICE BL FRAME GND 90286_E_03 18 14 D i s c o u n t E q u i p m e n t c o m ...

Page 48: ..._____________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ _________________________________________...

Page 49: ...REV E PART NO 40125 09 29 14 www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

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