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Generac Power Systems H-100, Technical Manual

The Generac Power Systems H-100 Technical Manual is a comprehensive guide packed with detailed instructions and specifications for optimal usage of the H-100 product. Easily accessible for free download from manualshive.com, this manual ensures hassle-free operation and provides expert insights for enhancing the performance of your Generac H-100.

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29

Move the cursor to the “Time Start” time of day min-
utes field on the second line.

Press the “ENTER” button to enter edit mode.

Use the up and down arrow key until the desired 
minute of the hour is displayed.

Press the “ENTER” button to exit edit mode.

Move the cursor to the 

on the bottom line.

Press the “ENTER” button to move to the second 
page.

Move the cursor to the “QuietTest Selected” field on 
the first line.

Press the “ENTER” button to enter edit mode.

Use the up and down arrow key until a “Y” appears.

Press the “ENTER” button to exit edit mode.

NOTE:

Verify that “Xfer On Exercise” field is an “N”. 
Otherwise, QuietTest® will be overridden with 
normal exercise.

General Information

H-100 Control Panel Technical Manual

Summary of Contents for H-100

Page 1: ...POWER SYSTEMS INC H 100 Control Panel Technical Manual This manual should remain with the unit ...

Page 2: ...ards and barri ers are in place before operating the equipment If working around an operating unit stand on an insulated dry surface to reduce potential shock hazards Do not handle any kind of electrical device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRICAL SHOCK MAY RESULT If people must stand on metal or concrete while installing operating servicing ad...

Page 3: ...l Ratio Control Option 24 I2T Current Monitoring Option 24 Internal Exercise Function 25 QuietTest Setup Using GenLink 25 Normal Exercise Setup Using GenLink 26 QuietTest Setup Using Front Panel 27 Set Date and Time 33 Date and Time Setup Using GenLink 33 Date and Time Setup Using Front Panel 33 Adjust Display Contrast 34 Enable Generac Commercial Transfer Switch HTS 35 HTS Setup Using GenLink 35 ...

Page 4: ...capac ity Firmware can be updated via Telephone line PANEL SETUP CHANGING THE CONTROLLER CONFIGURATION The H 100 Control Panel controller is setup in the factory to match the product it is shipped with and generally no changes are required For spares pur poses the controller can be re configured in the field using the GenLink software tool and a PC If you need to change the function of the panel t...

Page 5: ...tored for cus tomer display or use M M Calibration Factor This is used to calibrate out any reading inaccura cies where calibration factor is a number such that 1024 is equivalent to 1 so it s really M calibration factor 1024 GenLink will hide this computation so you can enter floating point numbers such as 1 1 or 0 987 etc THEN M M processed by function x General Information H 100 Control Panel T...

Page 6: ...ame units that the measurement is displayed in Delay Time There are 2 delay fields that can be set with differ ent times in each Any or none of these times can be applied to any of the alarms or warnings via GenLink radio buttons For example a measurement may have to be greater than the setpoint for 1 second to cause an alarm or less than another setpoint for 2 seconds to cause a warning The resol...

Page 7: ...ix other param eters that can be chosen by the customer will also be logged Volatile means that when power is removed from the unit the memory will be lost Analog Outputs There are no analog outputs available for customiza tion ANALOG SENSOR RATINGS Typically the sensors used by the manufacturer have the following ratings Temperature 35 300 deg F Pressure 0 150 psi OUTPUT FUNCTIONS Output function...

Page 8: ... Target Frequency The target generator frequency Hz Target Voltage The target generator voltage RMS Preheat Enable The following four options are selectable only for Diesel Preheat disabled Preheat during cranking Preheat before and during cranking Preheat before and during cranking and until load ready The Preheat output pin shares its function with the Air Fuel Solenoid output You must choose on...

Page 9: ...hout transfer starting and stopping sequence keyswitch in auto position NOTE Shutdown Alarms will cause the engine to turn off or not start NO NO NOTE A Remote Start signal will terminate exercise and proceed to normal running mode HTS indicates loss of Utility Start the Engine At load accept limits Warmup timer expired Command HTS to transfer to Generator Power HTS indicates return of Utility Coo...

Page 10: ...utterfly current driven with position feedback LINEAR CURRENT Linear Current Driven without position feedback DETROIT DIESEL Detroit diesel PWM Driven BOSCH HORIZONTAL DIESEL Bosch Diesel Arm with Horizontal Connecting Rod and current driven with position feedback BOSCH VERTICAL DIESEL Bosch Diesel Arm with Vertical Connecting Rod and current driven with position feedback Actuator Offset Number co...

Page 11: ...nt actuator type Desynch Offset Offset of 0 9 to 0 9 Hertz to be applied to the target frequency to improve passive synchronizing by Automatic Transfer Switches If an in phase or synchronized transfer is required use this setting to adjust the generator frequency to 0 1 Hz above nominal Utility frequency Governor Speed Regulator Option Chart NO PARAMETER UNITS 1 Standby KP 2 Standby KI 3 Standby K...

Page 12: ...ly be taken while the event trigger is true Checking the Capture on Shutdown Alarm will cause the sam ples to start upon the setting of a shutdown alarm The event trigger can be used to start sampling stop sampling or center the sampling by selecting the appropriate radio button No Trigger The event trigger is ignored and samples are continu ally being placed into the buffer Pre Trigger Samples ar...

Page 13: ...e When not in edit mode the arrow buttons are used to navigate around the page to either an edit field or a control field When in edit mode the up down buttons slew up or down through the available values and the right left buttons are used to change to a different digit or edit field Moving off an edit field while in edit mode auto matically enters the value displayed Also while in edit mode pres...

Page 14: ...TS page If there are no HTS switches connected then the Line Power and Generator Power inputs are displayed and the Transfer Switch Name is From Line Gen Inputs LINE 2 Title line showing the left side is the Utility switch and the right side is the Generator switch LINE 3 Character graphics showing the switch states open or closed LINE 4 Character graphics indicating the load com ing off the botto...

Page 15: ...and corner of the page where x is the page number and y is the total number of pages available under this menu item To move forward or backward through the pages the cursor is placed on the or character using the arrow buttons and the ENTER button is pressed When a page is first displayed the cursor normally starts on the character to promote ease of scanning through the pages ALARMS There are thr...

Page 16: ...cter Has not been acknowledged Last 2 Characters Sn Sensor failure Hi Tripped by being greater than threshold Lo Tripped by being less than threshold blank Internal alarm or warning Press the ENTER button while the cursor is on ACK to acknowledge the alarm The is now gone since the alarm has been acknowledged Turn the gas line on The alarm has cleared since the gas pressure is now adequate Move th...

Page 17: ...y will display n a for their value LINE 3 Normally Battery Charger Current Analog Channel 9 If it is not configured the line will be blank LINE 4 More field to allow page selection Press the ENTER button This is a typical third engine parameter page LINE 1 Total number of hours the engine has run LINE 2 Coolant Level Sensor Analog Channel 4 reading in steps 0 1023 LINE 3 Often the Fuel Level Senso...

Page 18: ...key switch is in the AUTO position Running QuietTest The engine is starting or running because QuietTest was activated and the key switch is in the AUTO posi tion Running HTS Xfer SW The engine is starting or running because the HTS s indicated a need for the generator power and the key switch is in the AUTO position LINE 2 Generator Status It can have the following values Resetting The generator ...

Page 19: ...his is a typical second System Status page LINE 1 Firmware and Hardware release versions LINE 2 Configuration File identifier serial num ber model number or text LINE 3 ILC program name This text string is blank or blocks as shown above when there is no ILC program loaded LINE 4 ILC program running status followed by the More field to allow page selection SERVICE There are four Maintenance Status ...

Page 20: ... mode will return the value to the last entered value Press the ENTER button to exit edit mode GENERATOR There are three Generator Parameter pages voltage parameters power parameters and i2t parameters Do the following to view the generator parameter pages Press the MENU button Press the button and then the button Press the ENTER button This is a typical first Generator Parameter page for a three ...

Page 21: ...Neutral B Neutral LINE 2 Real power in kW Total system A Neutral B Neutral LINE 3 Power Factor Total system A Neutral B Neutral LINE 4 The More field to allow page selection Press the ENTER button This is a typical third Generator Parameters page It graphically displays the percent of i2t thermal limit currently attained If the limit is exceeded an alarm will be set and the generator will shutdown...

Page 22: ...ately 2 seconds and then return to normal control Only one output can be inverted at a time and leaving the page cancels all output inversions The following names are normally assigned to these outputs 1 Key switch in AUTO position 1 Activate Starter Relay 2 Activate Fuel Relay 3 Activate Alarm Warning Relay Buzzer 4 Activate Gas Relay on 13 3L Engines 5 Auxiliary Discrete Output 1 6 Auxiliary Dis...

Page 23: ...tup and enabled see the Exercise Setup Using Front Panel section and the HTSs can be enabled and monitored Do the following to view the internal exercise and HTS pages Press the MENU button Press the button Press the ENTER button This is a typical first Internal Exercise and HTS page LINE 1 Indicates if internal exercise is enabled This field is editable LINE 2 Day of week and time of day to start...

Page 24: ...being taken Error HTS controller has detected an error TDN HTS is in Time Delayed Neutral position Synching HTS is waiting for Generator and Utility to become synchronized before changing switch position SB4 Xfer HTS has activated the Signal Before Transfer relay Cls Gen SW HTS is closing the Generator side of the switch Cls Util SW HTS is closing the Utility side of the switch Opn Gen SW HTS is o...

Page 25: ...arm occurs Once this alarm is acknowledged via the touch pad or GenLink the LED will remain lit until the alarm condition goes away The LED will flash at least once every 30 seconds to indicate the controller is working properly The audible alarm will sound when a new alarm occurs It will be silenced when it is acknowledged The keyswitch in AUTO position allows the system to start automatically in...

Page 26: ...tions then set End of life to the operation number To set a number of engine run hours set the installed at setting to zero then set End of life to the number of engine hours required NEVER set the Installed at hours to anything other than zero A warning is generated when the maintenance cri teria are met This warning can be cancelled by the acknowledge button but will re occur after 15 min utes T...

Page 27: ...ode and Normal mode of exercise run the generator for approximately 20 minutes starting at a preset day and time once per week when the key switch is in the AUTO position and internal exercise is enabled If the Normal exercise is used with the option to exercise an HTS selected the exercise duration may vary based on the HTS set tings QuietTest cannot exercise the HTS since the lower generator fre...

Page 28: ...ry Wednesday at 10 30 AM and run until about 10 50 AM NORMAL EXERCISE SETUP USING GENLINK Connect to the H 100 control panel Using the Configuration pull down select Exercise Configuration to display the Exercise Configuration screen Click on Select Exercise to enable internal exercise and allow the changing of the other exercise param eters Select the day of week to run the exercise 26 General In...

Page 29: ...xercise to enable transferring of the load to the generator during exercise NOTE This feature is only available in non QuietTest exercise and when an HTS is in the system QUIETTEST SETUP USING FRONT PANEL Press the MENU button Move the cursor using the arrow keys to the Exercise HTS menu item Press the ENTER button Move the cursor to the Exercise Enabled field on the first line Press the ENTER but...

Page 30: ...eek is displayed Press the ENTER button to exit edit mode Move the cursor to the Time Start time of day hours field on the second line Press the ENTER button to enter edit mode Use the up and down arrow key until the desired hour of the day is displayed NOTE In a number field the up down arrows move the digit up and down while the left right arrows move to the adjacent digit Press the ENTER button...

Page 31: ...e the cursor to the on the bottom line Press the ENTER button to move to the second page Move the cursor to the QuietTest Selected field on the first line Press the ENTER button to enter edit mode Use the up and down arrow key until a Y appears Press the ENTER button to exit edit mode NOTE Verify that Xfer On Exercise field is an N Otherwise QuietTest will be overridden with normal exercise Genera...

Page 32: ...NEL Press the MENU button Move the cursor using the arrow keys to the Exercise HTS menu item Press the ENTER button Move the cursor to the Exercise Enabled field on the first line Press the ENTER button to enter edit mode Use the up and down arrow keys until a Y appears in the field Press the ENTER button to exit edit mode Move the cursor to the Time Start day of week field on the second line Pres...

Page 33: ... until the desired hour of the day is displayed NOTE In a number field the up down arrows move the digit up and down while the left right arrows move to the adjacent digit Press the ENTER button to exit edit mode Move the cursor to the Time Start time of day min utes field on the second line Press the ENTER button to enter edit mode Use the up and down arrow key until the desired minute of the hou...

Page 34: ...se is now complete For this example exercise will start every Wednesday at 10 30 AM and run until about 10 50 AM While normal exercise is running the Time Remaining will display the approximate number of minutes left before exercise is completed If it is desired to exercise the HTS as well during the exercise cycle then continue with the enabling of transfer on exercise described below Move the cu...

Page 35: ...e stamp alarm event log entries and time stamp reports The date and time can be changed using either GenLink or the front panel display DATE AND TIME SETUP USING GENLINK Connect to the H 100 control panel The date and time field is displayed in the lower left corner of the screen Using the mouse cursor click on the date and time field Any of the fields are editable Note that hours are entered as 0...

Page 36: ...he generator is shipped from the factory with the contrast set to 20 This is optimal for most situations However if the user needs to change the contrast they can do so by editing the value on the last Service page Note that changing the contrast can make the screen nearly unreadable and the contrast setting is saved across power cycles Caution should be exercised while editing this value Do the f...

Page 37: ...tically with loss of utility If the H 100 Control Panel enables a non existent HTS there will be a warning indicated NOTE Non HTS switches use the two wire start inter face and do not need enabling by H 100 Control Panel HTS SETUP USING GENLINK Connect to the H 100 control panel Using the Configuration pull down select Transfer SwitchConfiguration todisplaytheHTSConfiguration screen The lower left...

Page 38: ...ER button to enter the edit mode Select the appropriate HTS number using the up and down arrow buttons Press the ENTER button to exit the edit mode Press the button to go to the HTS Enable Disable field Press the ENTER button to enter the edit mode Select the Enabled Disabled using the up and down arrow buttons Press the ENTER button to exit the edit mode 36 General Information H 100 Control Panel...

Page 39: ... to Line Power indication Input 8 should be connected to Generator Power indication In an H 100 Control Panel system with HTS switches the annunciator will indicate Line Power or Generator Power based on the status reported from the selected HTS The selected HTS is the HTS number that was selected using the H 100 control front panel The number is selected on either of the Exercise HTS pages 3 4 or...

Page 40: ...function should only be used as an extreme last resort as it is processor time inten sive The other integer polynomial functions should be sufficient for converting the A D input data The coefficients for the conversion functions need to be adjusted for working in the A D counts realm as opposed to the voltage realm Multiply A D reading voltage by 1023 5 to convert to A D reading counts Also the c...

Page 41: ...X CX 1 DX 2 S Where A B C D are polynomial coefficients S is the scaling factor Coefficient 3 D 32 Coefficient 2 C Coefficient 1 B 32768 Calibration A 64 Scaling S 1024 CURRENT CAL_SCALE Implements a scaling factor and a calibration factor X M raw_analog X S Where M is the calibration factor S is the scaling factor Calibration M 1024 Scaling S 1024 GEN_FP_POLY Third order polynomial with 4 coeffic...

Page 42: ...VOLTS Battery Voltage 0 30 Volt J1 35 J1 12 11 CURRENT PHS A Phase A Current single three phase 0 3 ARMS J2 12 J2 11 12 CURRENT PHS B Phase B Current single three phase 0 3 ARMS J2 35 J2 34 13 CURRENT PHS C Phase C Current three phase 0 3 ARMS J2 10 J2 9 CURRENT NEUTRAL Current in Neutral single phase Derived n a 14 AVRG CURRENT Average System Current Derived n a 15 VOLT PHS A B Line to Line AB Vo...

Page 43: ... Control reserved J2 20 14 32 AVR Field Control reserved J2 8 H 100 DIGITAL INPUTS Number Default Signal Name Signal Description Connector Pin 1 AUTO SWITCH Key Switch in AUTO J2 5 2 MANUAL SWITCH Key Switch in MANUAL J2 28 3 EMERGENCY STOP Emergency Stop Status J2 16 4 REMOTE START Remote Start J2 4 5 DI1 USR CFG 05 DI 1 J2 27 BAT CHRGR FAIL Battery Charger Fail 6 DI2 USR CFG 06 DI 2 J2 15 RUPTUR...

Page 44: ...arning limit 23 COOL TMP LO WARN Coolant Temperature has gone below maximum warning limit 24 COOL TMP FAULT Coolant Temperature sensor exceeds nominal limits for valid sensor reading 25 OIL PRES HI ALRM Oil Pressure has gone above maximum alarm limit 26 OIL PRES LO ALRM Oil Pressure has gone below minimum alarm limit 27 OIL PRES HI WARN Oil Pressure has gone above maximum warning limit 28 OIL PRES...

Page 45: ...ALOG 8 LO ALRM Analog Input 8 has gone below minimum alarm limit OXYGEN LO ALRM Emissions Sensor FLUID BS LO ALRM Fluid Basin 52 ANALOG 8 HI WARN Analog Input 8 has gone above maximum warning limit OXYGEN HI WARN Emissions Sensor FLUID BS HI WARN Fluid Basin 53 ANALOG 8 LO WARN Analog Input 8 has gone below maximum warning limit OXYGEN LO WARN Emissions Sensor FLUID BS LO WARN Fluid Basin 54 ANALO...

Page 46: ...alarm limit 82 ENG RPM LO ALARM Engine RPM has gone below minimum alarm limit 83 ENG RPM HI WARN Engine RPM has gone above maximum warning limit 84 ENG RPM LO WARN Engine RPM has gone below maximum warning limit 85 ENG RPM FAULT Engine RPM exceeds nominal limits for valid sensor reading 86 SWITCH IN AUTO Key Switch in AUTO digital input active 87 SWITCH IN MANUAL Key Switch in MANUAL digital input...

Page 47: ...ludes QuietTest 108 CHECK FOR ILC Indicates the ILC is not running 109 USR CONFIG 109 Available for ILC use 110 USR CONFIG 110 Available for ILC use 111 USR CONFIG 111 Available for ILC use 112 USR CONFIG 112 Available for ILC use 113 USR CONFIG 113 Available for ILC use 114 USR CONFIG 114 Available for ILC use 115 USR CONFIG 115 Available for ILC use 116 USR CONFIG 116 Available for ILC use 117 U...

Page 48: ...20mA Oil Pressure 20 404 OUT OC 13 AVR Gate trigger A 21 221 808 OUT OC 12 PWM Preheat Air 21 OC8 OUT OC 8 Auxiliary 4 Output Fuel Solenoid 22 242 OUT OC 4 13 3 Gas Relay 22 OC6 OUT OC 6 Auxiliary 2 Output 23 56A OUT OC 1 Starter Relay 23 OC5 OUT OC 5 Auxiliary 1 Output 24 0 shld RPM sensor Engine RPM 24 SHLD RS485 shield Diagnostic Rem An HTS 25 79 RPM sensor Engine RPM 25 389 RS232 com GenLink 2...

Page 49: ...ble to complete all its tasks in the allotted time HW Overspeed Hardware Generator Overspeed circuit has detected a generator overspeed condition System Reset Microprocessor has reset unexpectedly i2t Gen Tmp HI i2t logic has determined alternator temperature is too high 300 Rated Cur 300 rated current short present current is being controlled to 300 Eng Stall RPM Engine has stalled unexpectedly N...

Page 50: ...48 Notes H 100 Control Panel Technical Manual ...

Page 51: ...49 Notes H 100 Control Panel Technical Manual ...

Page 52: ...Part No 0F3750 GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 Revision A 03 13 06 Printed in U S A ...

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