Generac Power Systems GP7500E GP SERIES Owner'S Manual Download Page 19

Maintenance

Owner’s Manual for Portable Generator

15

4.6 — Clean/Replace Air Filter

The engine will not run properly and may be damaged if 
using a dirty air filter. Clean the air filter every 50 hours or 
annually Figure 4-3. Clean or replace more often if oper-
ating under dusty conditions.

1.

Remove air filter cover retaining screw (A) and 
cover (B).

2.

Wash in soapy water. Squeeze filter dry in clean 
cloth (DO NOT TWIST).

3.

Clean air filter cover before re-installing it.

4.

Tighten air filter cover screw securely.

NOTE: To order a new air filter, please call 1-888-436-
3722.

Figure 4-3. Clean/Replace Air Filter

4.7 — Fuel Filter Replacement

The fuel filter replacement should take place every 500 
hours of operation and/or annually (Figure 4-4.).

1.

Turn the fuel switch and the electric start switch to 
the OFF position. Allow the engine to cool.

2.

Using a pliers, squeeze the clamp and slide the 
clamp away from the fuel filter fittings and remove 
the hose from fuel valve fitting. Clamps can be 
reused.

3.

Remove the short hose from the fuel filter. Then 
remove the filter from the longer hose.

4.

Place the new filter on the longer hose. The larger 
end of the filter (with the red dot) must face towards 
the fuel valve. Position the clamp on the filter fit-
ting.

5.

Place the short length of hose on the filter. Then 
the other end on the fuel valve.

6.

Place both clamps back onto the fittings of the filter 
and fuel valve.

Figure 4-4. Fuel Filter Location

4.8 — Clean/Gap/Replace Spark Plug

Clean, gap or replace spark plug as follows:

Never disconnect a spark plug with the 
engine running. Doing so will result in an 
electric shock that could result in death or 
serious injury.

1.

Remove spark plug cable from spark plug.

NOTE: When disconnecting spark plug cable from 
spark plug terminal, always grasp and pull on the 
plastic boot at the terminal end of the cable. Pulling 
on cable portion can result in parts damage.

2.

Thoroughly clean area around spark plug.

3.

Remove spark plug from cylinder head using a 5/8 
inch spark plug socket.

4.

Check condition of threads in cylinder head and on 
plug. If necessary, soften deposits with penetrating 
oil and clean out with a thread chaser.

5.

Set spark plug gap. See Figure 4-5.

NOTE: For spark plug type and gap, see Subsection 
4.2.2— Engine Specifications. 

6.

Install spark plug into cylinder head.

Figure 4-5. Check Spark Plug Gap

7.

Finger tighten spark plug, and then using a spark 
plug socket, tighten to 15 ft-lbs (20 N-m).

8.

Install spark plug cable onto spark plug.

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Summary of Contents for GP7500E GP SERIES

Page 1: ...APPLICATIONS DEADLY EXHAUST FUMES USE OUTSIDE ONLY FAR AWAY FROM WINDOWS DOORS AND VENTS SAVE THIS MANUAL Provide this manual to any operator of the generator Reference all appropriate documentation...

Page 2: ...tituents are known to the state of California to cause cancer birth defects and other reproductive harm 000005 WARNING California Proposition 65 This product contains or emits chemicals known to the s...

Page 3: ...5 Wattage Reference Guide 10 3 6 Before Starting Generator 10 3 6 1 Add Engine Oil 10 3 6 2 Add Gasoline 11 3 7 Starting Electric Start Engine 12 3 7 1 Manual Start 12 3 8 Stopping Engine 12 3 9 Low...

Page 4: ...Table of Contents ii Owner s Manual for Portable Generator This page intentionally left blank...

Page 5: ...ke sure the pro cedure work method or operating technique utilized does not render the generator unsafe THE INFORMATION CONTAINED HEREIN WAS BASED ON UNITS IN PRODUCTION AT THE TIME OF PUBLICATION GEN...

Page 6: ...parts as a step Stepping on the unit can stress and break parts and may result in dangerous operating con ditions from leaking exhaust gases fuel leakage oil leakage etc 1 5 Exhaust and Location Hazar...

Page 7: ...mit smoking open flames sparks or heat in the vicinity while handling gaso line Never fill fuel tank indoors Comply with all laws regulating storage and handling of gasoline Do not overfill the fuel t...

Page 8: ...Safety 4 Owner s Manual for Portable Generator This page intentionally left blank...

Page 9: ...Wheel C Wheel Bracket on the frame and a 5 8 Flat Washer B Insert the Cotter Pin A through the Axle Pin D Use the needle nosed pliers to bend open to lock in place Figure 2 1 Wheel Assembly 2 2 3 Ins...

Page 10: ...ay lose some of its charge when not in use for prolonged periods of time If the bat tery is unable to crank the engine plug in the 12V charger included in the accessory box RUNNING THE GENERATOR DOES...

Page 11: ...l level in tank 7 Roll Over Valve passes fuel vapors to the engine 8 Battery provides power for electric starter 9 Oil Fill Dipstick check oil level and add oil here 10 Oil Drain drain plug for removi...

Page 12: ...Meter See Figure 3 5 The Hour Meter tracks hours of operation for scheduled engine oil and air filter replacement and displays the following alerts The CHANGE OIL message is displayed every 100 hours...

Page 13: ...ener ator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be regis tered with local utility companies If th...

Page 14: ...1500 Electric Skillet 1250 Freezer 700 Furnace Fan 3 5 HP 875 Garage Door Opener 500 to 750 Hair Dryer 1200 Hand Drill 250 to 1100 Hedge Trimmer 450 Impact Wrench 500 Iron 1200 Jet Pump 800 Lawn Mowe...

Page 15: ...rfilled fuel can overflow onto a hot engine causing FIRE or EXPLOSION Wipe up any spilled fuel immediately Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Never permit smok ing open flames s...

Page 16: ...ow the choke sequence just described NOTE If engine starts but does not continue to run move choke lever to the FULL CHOKE position and repeat starting instructions IMPORTANT Do not overload the gener...

Page 17: ...asoline Capacity 28 4 L 7 5 U S gallons Oil Type See Chart in Before Starting the Generator Section Oil Capacity 1 0 L 1 06 Qts Run Time at 50 Load 11 0 Hours 4 3 Clean Exterior Surfaces 4 3 1 General...

Page 18: ...ar the H High mark on the dipstick DO NOT OVERFILL 4 5 Change Engine Oil Hot oil may cause burns Allow engine to cool before draining Avoid prolonged or repeated exposure to skin Thoroughly wash expos...

Page 19: ...er with the red dot must face towards the fuel valve Position the clamp on the filter fit ting 5 Place the short length of hose on the filter Then the other end on the fuel valve 6 Place both clamps b...

Page 20: ...is at ambient air temperature 2 Remove spark plug cable and spark plug See Subsection 4 8 Clean Gap Replace Spark Plug 3 Remove six screws to release valve cover 4 Move piston to Top Dead Center TDC...

Page 21: ...0 days or longer Alco hol blended fuels gasohol ethanol or methanol also can attract moisture which leads to separation and for mation of acids during storage Acidic gas can damage the fuel system Emp...

Page 22: ...rior Surfaces 14 Store generator in a clean dry place 4 11 3 Additional Storage Tips Do not store gasoline from one season to the next Replace gasoline can if rust is evident Rust and or dirt in gasol...

Page 23: ...mixture 13 Intake valve stuck open or closed 14 Engine has lost compression 1 Place Start Run Off switch in START position 2 Place Start Run Off switch in RUN position 3 Turn fuel shut off ON 4 Clean...

Page 24: ...Owner s Manual for Portable Generator 5 2 Replacement Service Parts Description Part No Oil quart 0G0752 Spark Plug 0G84420101 Air Filter 0G84420151 Fuel Filter 0H1326 Battery 0G9449 Battery Fuse 0K30...

Page 25: ...________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___...

Page 26: ..._____________________________________________________ ____________________________________________________________________________________________ _____________________________________________________...

Page 27: ......

Page 28: ...ts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290 Hw...

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