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Generac Power Systems G0072190, Owner'S Manual

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Generac Power Systems G0072190 Owner'S Manual Download Page 40

Part No. A0000351504   Rev. D     07/28/2021
©2021 Generac Power Systems, Inc.
All rights reserved.
Specifications are subject to change without notice.
No reproduction allowed in any form without prior written 
consent from Generac Power Systems, Inc.

Generac Power Systems, Inc.

S45 W29290 Hwy. 59

Waukesha, WI 53189

AUS: +61 2 8106 3100

USA: 1-262-544-4811

www.generac.com/au

Summary of Contents for G0072190

Page 1: ...IS MANUAL FOR FUTURE REFERENCE Register your Generac product at www generac com au 61 2 8106 3100 000209b WARNING Loss of life This product is not intended to be used in a critical life support applic...

Page 2: ...number of problems and keeps operating expenses at a minimum It is the operator s responsibility to perform all safety inspections to verify all maintenance for safe operation is performed promptly a...

Page 3: ...erface 15 Using the Control Panel Interface 15 Interface Menu Displays 15 LCD Panel 15 Menu System Navigation 16 Setting the Exercise Timer 18 Battery Charger 18 Operating Modes 19 Transfer Switch Ope...

Page 4: ...Table of Contents iv Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Page 5: ...THESE INSTRUCTIONS for future reference This manual contains important instructions that must be fol lowed during placement operation and maintenance of the unit and its components Always supply this...

Page 6: ...e negative battery cable then the positive battery cable when working on unit Failure to do so could result in death or serious injury WARNING 000182a WARNING Equipment damage Only qualified service p...

Page 7: ...e manufacturer s instructions Failure to do so could result in death or serious injury 000146 WARNING Equipment and property damage Do not alter construction of installation or block ventilation for g...

Page 8: ...equipment required when working with a live electrical system Failure to use required safety equipment could result in death or serious injury 000257 000147 WARNING Risk of Fire Unit must be position...

Page 9: ...wires Failure to do so could result in death or serious injury 000138a WARNING Risk of burns Batteries contain sulfuric acid and can cause severe chemical burns Wear protective gear when working with...

Page 10: ...Safety Rules General Information 6 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Page 11: ...with cover F Exhaust enclosure L Composite base P Fuel inlet B Main line circuit breaker generator set disconnect G Status LED indicators M Data plate location Q Fuel regulator vents 2 C Airbox with a...

Page 12: ...he unit including model number serial number production date voltage frequency amps country of origin rated ambient temperature The model data decal also includes applicable certification symbols from...

Page 13: ...d in accordance with UL 2200 Safety Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generators Natural gas ratings will depend on specific fuel BTU...

Page 14: ...Content Recommended fuels should have a MJ BTU content of at least 37 26 MJ m3 1 000 BTU ft3 for NG or at least 93 15 MJ m3 2 500 BTU ft3 for LP gas NOTE If converting to LP gas from NG a minimum LP t...

Page 15: ...7178T Transfer switch fuses See transfer switch manual for part number Accessory Description Cold Weather Accessories Battery Pad Warmer Oil Warmer each sold separately Recommended in areas where temp...

Page 16: ...General Information 12 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Page 17: ...Two locks secure lid one on each side A Open protective rubber cap to access keyhole and press down on lid above side lock and unlock latch to correctly open the lid Repeat for other side Lid may app...

Page 18: ...ent trap 1 Raise lid and remove front panel 2 Use a hex wrench to remove two mounting screws B and L bracket screw C 3 Lift intake side panel up and away from generator set NOTE Always lift intake sid...

Page 19: ...e Menu Displays LCD Panel 010172 A C B 010170 A B Button Description of Operation AUTO Activates fully automatic system operation It allows unit to automatically start and exercise generator set accor...

Page 20: ...oling Down Running Warning Warning Message Warning Message s Low Battery Exercise Set Error Service Schedule A Service Schedule B Inspect Battery Stopping FIRMWARE ERROR 9 Fuel Pressure Battery Proble...

Page 21: ...XX XX XXXXX NOTE 1 Last 50 logs displayed for each Alarm Log Run Log Maint Log NOTE 2 Date and time displayed for each occurence NOTE 3 Error code displayed for each Alarm Error Code and Alarm Messag...

Page 22: ...re is performed If Wi Fi is NOT enabled current date time must be reset every time the 12 volt battery is dis connected and then reconnected and or when fuse is removed Table 3 1 details the exercise...

Page 23: ...cles of seven second cranks fol lowed by seven second rests NOTE An alarm will be triggered if generator set does not start after these five attempts Mode Description MANUAL Will not transfer to gener...

Page 24: ...en Generator set controller display will show Under Volt age if cleaning cycle fails to clear obstruction After sev eral minutes the alarm message can be cleared and generator set restarted Make no fu...

Page 25: ...hours of operation The controller will prompt for Schedule A or Schedule B maintenance to be performed Schedule A maintenance consists of the oil oil filter and battery check Schedule B maintenance in...

Page 26: ...ngine oil and oil filter Replace engine air filter Clean inspect spark plug gap replace spark plugs Inspect adjust valve clearance Inspect clean sediment trap See local codes and guidelines Contact an...

Page 27: ...eum Institute API Service Class SJ SL or better Do not use special additives Required oil Synthetic SAE 5W 30 for all temperature ranges See Engine Changing the Oil and Oil Filter Proceed as follows t...

Page 28: ...ug s as necessary 1 With generator set OFF and engine cool lift lid and remove front panel 2 Clean area around base of spark plug s to keep dirt and debris out of engine 3 Remove spark plug s and insp...

Page 29: ...cover gasket s 8 Install valve cover s Tighten fasteners to 6 8 Nm 60 in lbs in a cross pattern Adjusting Valve Clearance Proceed as follows to adjust valve clearance NOTE Allow engine to cool before...

Page 30: ...ctice is to use a solution of 454 g 1 lb bicarbonate of soda to 3 8 L 1 gal of water Add bicarbonate of soda solution until evi dence of reaction foaming has ceased Flush resulting liquid with water a...

Page 31: ...ut generator set into AUTO 11 Install front panel and close generator set lid Cleaning the Sediment Trap A sediment trap removes contaminants moisture and fine particles from gaseous fuels before they...

Page 32: ...8 Connection Points to Leak Check Inspect for leaks by spraying all connection points with a non corrosive gas leak detection fluid The solution should not be blown away or form bubbles Attention Afte...

Page 33: ...rrect oil if necessary 2 Inspect state of battery Fill all cells of unsealed batteries to correct level with distilled water DO NOT use tap water Charge battery to 100 state of charge Replace battery...

Page 34: ...Maintenance 30 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Page 35: ...board Faulty spark plug s Clean inspect spark plug gap replace spark plug s if necessary Valve clearance out of adjustment Reset valve clearance Engine starts hard and runs rough Air cleaner plugged...

Page 36: ...er switch coil Contact an IASD Faulty transfer relay Transfer relay circuit open Faulty control logic board Engine may be warming up See Cold Smart Start Check controller screen to verify status Unit...

Page 37: ...lay countdown If startup delay is greater than expected contact an IASD to adjust from 2 to 1500 seconds LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check LEDs screen for alarms...

Page 38: ...in any state Check screen for additional information Contact an IASD CHARGER WARNING YELLOW Yellow LED illuminated in any state Check screen for additional information Contact an IASD CHARGER MISSING...

Page 39: ......

Page 40: ...reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290 Hwy...

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