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Generac Portable Products PP5000T Generator

3

•

Do Not

use worn, bare, frayed or otherwise

damaged electrical cord sets with the generator.

Using a defective cord set may result in electrical

shock or damage to equipment and/or property.

• Operate unit only on level surfaces and where it will

not be exposed to excessive moisture, dirt, dust or

corrosive vapors.

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. 

Do Not

permit smoking, open flames,

sparks or heat in the vicinity while handling gasoline.

Avoid spilling gasoline on a hot engine. Comply with

all laws regulating storage and handling of gasoline.

•

Do Not

overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can overflow

onto a hot engine and cause FIRE or EXPLOSION.

•

Never

store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark or

pilot light (as on a furnace, water heater, clothes

dryer). FIRE or an EXPLOSION may result.

• Generator exhaust gases contain DEADLY carbon

monoxide gas. This dangerous gas, if breathed in

sufficient concentrations, can cause

unconsciousness or even death. Operate this

equipment only in the open air where adequate

ventilation is available.

• The unit requires an adequate flow of cooling air for

its continued proper operation. 

Never

operate the

unit inside any room or enclosure where the free

flow of cooling air into and out of the unit might be

obstructed. Allow at least 2 feet of clearance on all

sides of generator or you could damage the unit.

Read Cold Weather Operation on page 8.

• Allow at least 2 feet of clearance on all sides of

generator, even while operating unit outdoors, or

you could damage the unit.

•

Never

start, or stop, the engine-generator with

electrical loads connected to receptacles with the

connected devices turned ON. Start the engine and

let it stabilize before connecting any electrical loads.

Disconnect all electrical loads before shutting down

the generator.

•

Do Not

insert any object through cooling slots of the

engine-generator. You could damage the unit or

injure yourself.

• Never operate the generator:

in rain; in any enclosed compartment; when

connected electrical devices overheat; if electrical

output is lost; if engine or generator sparks; if flame

or smoke is observed while unit is running; if unit

vibrates excessively.

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame

and external electrically conductive parts of this

generator be properly connected to an approved earth

ground. Local electrical codes may also require proper

grounding of the unit. For that purpose, a

GROUNDING WING NUT is provided on the

generator end (Figure 1).

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

nut and to an earth–driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock. Be careful to keep the grounding wire

attached after connecting the stranded copper wire.

However, local codes may vary widely. Consult with a

local electrician for grounding requirements in your

area.
Properly grounding the generator helps prevent

electrical shock if a ground fault condition exists in the

generator or in connected electrical devices. Proper

grounding also helps dissipate static electricity, which

often builds up in ungrounded devices.

Figure 1 — Grounding Wing Nut

Grounding Wing Nut

Summary of Contents for pp5000t

Page 1: ...witch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manua...

Page 2: ... load When adequate engine power is not available engine life may be shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your Dealer or consult the factory The manufacturer could not possibly anticipat...

Page 3: ...on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the engine generator with electrical loads connected to receptacles with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down the generator Do Not insert any object through cooling ...

Page 4: ...cle is provided with a circuit breaker to protect the generator against electrical overload Breakers are push to reset type Engine Control Switch Puts engine in starting mode Shuts off a running engine Fuel Shut Off Valve Controls fuel supply to engine Fuel Tank Capacity of 5 U S gallons 19 liters Grounding Wing Nut Provides a tie point for connecting the generator frame to earth ground KNOW YOUR ...

Page 5: ... stud in the same manner NOTE Be sure to install the wheel with raised hub inboard Tip unit and install the wheel Retain wheel on axle stud with a flat washer and retaining pin Install other wheel on remaining axle stud in the same manner Remove two front nuts and lock washers from vibration mount with 13 mm wrench Use these nuts to attach the support leg Center the lifting handle on generator end...

Page 6: ......

Page 7: ...it is in a level position Open the fuel shut off valve Move the choke lever to the Full choke position Figure 4 Set the engine control switch to the On position Figure 5 The engine on your unit is equipped with a Climate Control system Use as described below Above 32 F turn the air cleaner clockwise until it stops Make sure the arrow on the top of the engine aligns with the sun symbol on the air c...

Page 8: ...amps of all loads to be connected at one time This total should not be greater than the rated wattage amperage capacity of the generator See Don t Overload the Generator on page 10 Stopping the Engine Unplug all electrical loads from generator panel receptacles Never start or stop engine with electrical devices plugged in and turned on Let engine run at no load for several minutes to stabilize the...

Page 9: ...ng Receptacle Use a NEMA L14 20 plug with this receptacle Connect a 4 wire cord set rated for 250 Volts at 20 AC Amps or greater to the plug Figure 9 You can use the same 4 wire cord if you plan only to run a 120 Volt load Use this receptacle to operate 120 Volt or 240 Volt AC 60 Hz single phase loads at 20 Amps This outlet is protected by a 20 Amp push to reset circuit breaker 120 Volt 30 Amp Loc...

Page 10: ...tage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Items in the wattage reference guide Figure 11 are provided to help you to determine how many items the generator can operate at one time Recreational Home Uses Tool Appliance Watts AM FM clock radio 50 Light ...

Page 11: ...of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings To Clean the Generator Use a damp cloth to wipe exterior surfaces clean Soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 ...

Page 12: ...rk plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to On 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain gas tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Drain gas tank fill with fresh fuel 8 Put choke lever to no choke position 9 Fil...

Page 13: ...Generac Portable Products PP5000T Generator 13 ELECTRICAL SCHEMATIC ...

Page 14: ...Generac Portable Products PP5000T Generator 14 WIRING DIAGRAM ...

Page 15: ...005A 2 PIN Retaining 2 87280 2 WHEEL 8 Diameter 3 93728 2 STUD Axle 4 94222Q 2 JAM NUT Lock 5 8 18 5 49808 2 WASHER Flat 6 94034 1 LEG Mounting 8 B84910 1 HANDLE Lifting 9 75928 1 GRIP Handle 10 39287 2 HHCS M8 1 25 x 45 11 52858 2 NUT Locking Hex M8 1 25 EXPLODED VIEW WHEEL KIT ...

Page 16: ...Generac Portable Products PP5000T Generator 16 EXPLODED VIEW GENERATOR ...

Page 17: ...74 1 TANK Gas Plastic 5 Gal 29 93826 1 DECAL Operating Instructions 30 78831B 4 CAPSCW Hex Hd M6 x 60 Item Part Qty Description 31 94834 1 CAP with Fuel Gauge 32 77395 4 NUT Hex Lock M6 33 78299 1 BUSHING Plastic Tank 34 80270 1 VALVE Plastic Tank 35 81897 1 PANEL Control 36 81919 1 PANEL Control Back Plastic 37 68868 1 OUTLET 120 Volt 30 Amp Locking 38 68867 1 OUTLET 120 240 Locking 39 68759 1 OU...

Page 18: ...Generac Portable Products PP5000T Generator 18 NOTES ...

Page 19: ...Generac Portable Products PP5000T Generator 19 NOTES ...

Page 20: ...ing overspeeding improper maintenance repair or storage so as in the COMPANY s judgment to adversely affect its performance and reliability THERE IS NO OTHER EXPRESS WARRANTY THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHIC...

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