Generac Portable Products 5500 XL 9778-7 Owner'S Manual Download Page 5

Generac Portable Products 5500 XL Generator

5

CONTENTS

The following items are shipped with your generator:

•

Main unit

•

Engine and generator owner’s manuals

•

2 Bottles oil (28 oz.)

•

Video

•

Battery Charge Cable

•

120 Volt and 120/240 V 30 A Plugs

•

Spark Plug Wrench

•

Spare Air Filter and Spark Plug

BEFORE STARTING THE

ENGINE

Add Oil

WARNING

! Any attempt to crank or start the

engine before it has been properly filled with

the recommended oil may result in an engine

failure.

Select the oil's viscosity grade according to your

expected operating temperature. 

Do not use SAE

10W–40

. Refer to the engine owner’s manual.

•

Above 40°F,

use SAE 30 or 10W–30.

•

Below 40°F,

use synthetic 5W–20 or 5W–30.

To fill your engine with oil:

• Place generator on a level surface.
• Clean area around oil fill and remove oil fill cap.
• Pour oil into oil fill opening until oil reaches the

point of overflowing. 

Do not overfill!

• Install oil fill cap.

NOTE:

The generator’s revolving field rides on a

prelubricated and sealed ball bearing that requires no

additional lubrication for the life of the bearing.

Add Gasoline

DANGER! 

NEVER fill fuel tank indoors.

NEVER fill fuel tank when engine is running or

hot. DO NOT light a cigarette or smoke when

filling the fuel tank.

WARNING!

Do not overfill the fuel tank.

Always allow room for fuel expansion.

• Use regular 

UNLEADED

gasoline with the

generator engine. Do not use premium gasoline.

Do not mix oil with gasoline.

• Clean area around fuel fill cap, remove cap.
• Slowly add unleaded regular gasoline to fuel tank.

Be careful not to overfill. Allow about 1/2" of tank

space for fuel expansion, as shown in Figure 2.

• Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: 

It is important to prevent gum deposits

from forming in essential fuel system parts such as

the carburetor, fuel filter, fuel hose or tank during

storage. Also, experience indicates that alcohol-

blended fuels (called gasohol, ethanol or methanol)

can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can

damage an engine’s fuel system while in storage.
To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. See

“Storage” on page 11. Never use engine or

carburetor cleaner products in the fuel tank or

permanent damage may occur.

SAE 30, 10W–30

Synthetic 5W–20, 5W–30

Figure 2 — Tank Expansion Space

Summary of Contents for 5500 XL 9778-7

Page 1: ...he generator from the electric utility by opening the electrical system s main circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power util...

Page 2: ...equate engine power is not available engine life may be shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do not attempt to modify the unit or use it fo...

Page 3: ...could damage the unit Review Cold Weather Operation on page 7 Never start or stop the unit with electrical loads connected to receptacles AND with the connected devices turned ON Start the engine and...

Page 4: ...iters Grounding Wing Nut Provides a tie point for connecting the generator frame to earth ground Idle Control Switch The idle control runs the engine at normal high speeds when there is a load present...

Page 5: ...oline DANGER NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot DO NOT light a cigarette or smoke when filling the fuel tank WARNING Do not overfill the fuel tank Always a...

Page 6: ...then pull quickly When engine starts move choke lever to Run position by sliding it all the way to the right away from the valve cover and under the arrow NOTE If engine fails to start after 3 pulls...

Page 7: ...onditions temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a...

Page 8: ...ot use the unit to crank an engine having a discharged battery To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover se...

Page 9: ...ad This receptacle powers 120 240 Volt AC 60 Hz single phase loads requiring up to 3600 watts 3 6 kW of power at 30 Amps for 120 Volts or 5500 watts of power 5 5 kW at 22 9 Amps for 240 Volts The outl...

Page 10: ...p you to determine how many items the generator can operate at one time Device Running Watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu 6000 Battery Cha...

Page 11: ...used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and ope...

Page 12: ...h 2 Dirty air filter 3 Engine needs to be serviced 1 Choke is opened too soon 2 Carburetor is running too rich or too lean Solution 1 Reset circuit breaker 2 Check and repair 3 Connect another device...

Page 13: ...Generac Portable Products 5500 XL Generator 13 NOTES...

Page 14: ...Generac Portable Products 5500 XL Generator 14 SCHEMATIC...

Page 15: ...Generac Portable Products 5500 XL Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 5500 XL Generator 16 EXPLODED VIEW MAIN UNIT...

Page 17: ...6849 2 TAPTITE M5 0 8 x 16 34 B67025 1 COVER Bearing Carrier 35 22769 1 WASHER 10 Int Shakeproof 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 1 SCREW 10 Self Drilling 38 77395 4 NUT M6 Flange Lock Item...

Page 18: ...07A 2 CIRCUIT BREAKER 30A 11 75207 2 CIRCUIT BREAKER 20A 12 23365 6 WASHER 8 Shakeproof 13 68868 1 OUTLET 120 V 30A Locking 14 43437 1 OUTLET 120V 240V 30A Locking Item Part Qty Description 15 68759 1...

Page 19: ...Generac Portable Products 5500 XL Generator 19 NOTES...

Page 20: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

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