Generac Portable Products 5500 XL 9778-7 Owner'S Manual Download Page 3

Generac Portable Products 5500 XL Generator

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• Do not use worn, bare, frayed or otherwise

damaged electrical cord sets with the generator.

• Operate unit only on level surfaces and where it

will not be exposed to excessive moisture, dirt,

dust or corrosive vapors.

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do not permit smoking, open flames,

sparks or heat in the vicinity while handling

gasoline. Avoid spilling gasoline on a hot engine.

Comply with all laws regulating storage and

handling of gasoline.

• Do not overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can

overflow onto a hot engine and cause FIRE or an

EXPLOSION.

• Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark

or pilot light (as on a furnace, water heater, clothes

dryer). FIRE or an EXPLOSION may result.

• Generator exhaust gases contain DEADLY carbon

monoxide gas. This dangerous gas, if breathed in

sufficient concentrations, can cause

unconsciousness or even death. Operate this

equipment only in the open air where adequate

ventilation is available.

• The unit requires an adequate flow of cooling air

for its continued proper operation. Never operate

the unit inside any room or enclosure where the

free flow of cooling air into and out of the unit might

be obstructed. Without sufficient cooling air flow,

the unit quickly overheats, damaging the generator

or nearby property.

• Allow at least 2 feet of clearance on all sides of

generator, even while operating unit outdoors, or

you could damage the unit. Review Cold Weather

Operation on page 7.

• Never start or stop the unit with electrical loads

connected to receptacles AND with the connected

devices turned ON. Start the engine and let it

stabilize before connecting any electrical loads.

Disconnect all electrical loads before shutting down

the generator.

• Do not insert any object through cooling slots of the

unit. You could damage the unit or injure yourself.

• Never operate the generator:

in rain; in any enclosed compartment; when

connected electrical devices overheat; if electrical

output is lost; if engine or generator sparks; if flame

or smoke is observed while unit is running; if unit

vibrates excessively.

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame

and external electrically conductive parts of this

generator be properly connected to an approved

earth ground. Local electrical codes may also require

proper grounding of the unit. For that purpose, a

GROUNDING WING NUT is provided on the

generator (Figure 1).

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

nut and to an earth–driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock. Be careful to keep the grounding

wire attached after connecting the stranded copper

wire. However, local codes may vary widely. Consult

with a local electrician for grounding requirements in

your area.
Properly grounding the generator helps prevent

electrical shock if a ground fault condition exists in

the generator or in connected electrical devices.

Proper grounding also helps dissipate static

electricity, which often builds up in ungrounded

devices.

Figure 1 — Grounding Wing Nut

Grounding Wing Nut

Summary of Contents for 5500 XL 9778-7

Page 1: ...he generator from the electric utility by opening the electrical system s main circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power util...

Page 2: ...equate engine power is not available engine life may be shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do not attempt to modify the unit or use it fo...

Page 3: ...could damage the unit Review Cold Weather Operation on page 7 Never start or stop the unit with electrical loads connected to receptacles AND with the connected devices turned ON Start the engine and...

Page 4: ...iters Grounding Wing Nut Provides a tie point for connecting the generator frame to earth ground Idle Control Switch The idle control runs the engine at normal high speeds when there is a load present...

Page 5: ...oline DANGER NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot DO NOT light a cigarette or smoke when filling the fuel tank WARNING Do not overfill the fuel tank Always a...

Page 6: ...then pull quickly When engine starts move choke lever to Run position by sliding it all the way to the right away from the valve cover and under the arrow NOTE If engine fails to start after 3 pulls...

Page 7: ...onditions temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a...

Page 8: ...ot use the unit to crank an engine having a discharged battery To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover se...

Page 9: ...ad This receptacle powers 120 240 Volt AC 60 Hz single phase loads requiring up to 3600 watts 3 6 kW of power at 30 Amps for 120 Volts or 5500 watts of power 5 5 kW at 22 9 Amps for 240 Volts The outl...

Page 10: ...p you to determine how many items the generator can operate at one time Device Running Watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu 6000 Battery Cha...

Page 11: ...used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and ope...

Page 12: ...h 2 Dirty air filter 3 Engine needs to be serviced 1 Choke is opened too soon 2 Carburetor is running too rich or too lean Solution 1 Reset circuit breaker 2 Check and repair 3 Connect another device...

Page 13: ...Generac Portable Products 5500 XL Generator 13 NOTES...

Page 14: ...Generac Portable Products 5500 XL Generator 14 SCHEMATIC...

Page 15: ...Generac Portable Products 5500 XL Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 5500 XL Generator 16 EXPLODED VIEW MAIN UNIT...

Page 17: ...6849 2 TAPTITE M5 0 8 x 16 34 B67025 1 COVER Bearing Carrier 35 22769 1 WASHER 10 Int Shakeproof 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 1 SCREW 10 Self Drilling 38 77395 4 NUT M6 Flange Lock Item...

Page 18: ...07A 2 CIRCUIT BREAKER 30A 11 75207 2 CIRCUIT BREAKER 20A 12 23365 6 WASHER 8 Shakeproof 13 68868 1 OUTLET 120 V 30A Locking 14 43437 1 OUTLET 120V 240V 30A Locking Item Part Qty Description 15 68759 1...

Page 19: ...Generac Portable Products 5500 XL Generator 19 NOTES...

Page 20: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

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