Generac Portable Products 10000EXL Owner'S Manual Download Page 3

Generac Portable Products 10,000EXL Generator

3

• The generator produces a very powerful voltage that can

cause serious injury or death by electrocution. Never
touch bare wires or receptacles. Never permit a child
or any unqualified person to operate the generator.

• Never handle any kind of electrical cord or device while

standing in water, while barefoot or while hands or feet
are wet. Death or serious injury from electrocution may
result.

• Use a ground fault circuit interrupter (GFCI) in any damp

or highly conductive area (such as metal decking or steel
work).

• Never use worn, bare, frayed or otherwise damaged

electrical cords with the generator. Death, serious injury
and property damage from electrical shock may result.

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Never allow smoking, open flames,
sparks or heat in the vicinity while handling
gasoline. 
Avoid spilling gasoline on a hot engine.
Comply with all laws regulating storage and handling of
gasoline.

• Do Not overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can overflow
onto a hot engine and cause a FIRE or an
EXPLOSION.

• Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark or pilot
light (as on a furnace, water heater, clothes dryer). FIRE
or an EXPLOSION may result.

• The unit requires an adequate flow of cooling air for its

continued proper operation. Never operate the unit
inside any room or enclosure where the free flow of
cooling air into and out of the unit might be obstructed.
Allow at least 2 feet of clearance on all sides of generator,
even while operating unit outdoors, or you could damage
the unit.

• Never start, or stop the unit with electrical loads

connected to receptacles with the connected devices
turned ON. Start the engine and let it stabilize before
connecting any electrical loads. Disconnect all electrical
loads before shutting down the generator.

• Do Not insert any object through cooling slots of the

engine. You could damage the unit or injure yourself.

• Never operate the generator:

in rain; in any enclosed compartment; when connected
electrical devices overheat; if electrical output is lost; if
engine or generator sparks; if flame or smoke is
observed while unit is running; if unit vibrates excessively.

GROUNDING THE

GENERATOR

The National Electric Code requires the frame and
external electrically conductive parts of the generator be
properly connected to approved earth ground. Local
electrical codes may also require proper grounding of the
unit. For this purpose, a ground lug (Figure 1) is provided
on the cradle.

Generally, connecting a No. 12 AWG (American Wire
Gauge) stranded copper wire to the ground lug screw and
to an earth–driven copper or brass grounding rod
(electrode) provides adequate protection against electrical
shock. However, local codes may vary widely. Consult with
a local electrician for grounding requirements in your area.
Be sure to keep the ground wire attached while you
connect the electrode.

Properly grounding the generator helps prevent electrical
shock if ground fault conditions exists in the generator or
in connected electrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in
ungrounded devices.

Ground Lug

Figure 1 — Location of Ground Lug

Summary of Contents for 10000EXL

Page 1: ...es com Problems Questions Before taking your unit back to the store call the generator helpline at 1 800 270 1408 M F 8 5 CT Portable Generator Owner s Manual This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death ...

Page 2: ...n engine life SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your dealer distributor or consult the factory The manufacturer could not possibly anticipate every circumstance that might involve a hazard For ...

Page 3: ...w at least 2 feet of clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the unit with electrical loads connected to receptacles with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down the generator Do Not insert any obje...

Page 4: ...or please call the generator helpline at 1 800 270 1408 IMPORTANT This wheel kit is not intended for over the road use To install your wheel kit you need the following tool 13 mm box open end or socket wrench Install Wheel Kit as follows 1 Place temporary blocks on a flat even surface and place the bottom of the generator cradle on the blocks 2 Slide axle through both axle mounting brackets on cra...

Page 5: ...old down Remove nut on the negative battery terminal Slide the negative battery cable over the screw on the negative terminal Figure 3 Reattach nut and tighten Verify that the connections to the battery and generator are tight and secure Figure 2 Assemble Wheel Kit Figure 3 Negative Battery Connection Handle 30 mm Capscrew Vibration Mount Locknut Flat washer Wheel Spacer Wheel Retaining Pin 20 mm ...

Page 6: ...p Receptacle May be used to supply electrical power for the operation of 120 240 Volt AC 50 Amp single phase 60 Hz electrical loads Air Cleaner Used to limit the amount of dirt and dust that gets in the engine Choke Lever Used when starting a cold engine Circuit Breakers AC Each receptacle is provided with a push to reset circuit breaker to protect the generator against electrical overload Groundi...

Page 7: ...uel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage Never use engine or ...

Page 8: ...load is connected The engine will run at a reduced speed when no load is present With the switch OFF the engine will run constantly at the normal high engine speed Always have the switch OFF when starting and stopping the engine Charging a Battery Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the unit to charge any 6 Vol...

Page 9: ...ructions carefully Generally a battery is considered to be at 100 state of charge when specific gravity of its fluid as measured by hydrometer is 1 260 or higher RECEPTACLES This generator is equipped with the following receptacles 120 Volt 20 Amp Duplex Receptacle Each of these outlets is protected against overload by 20 Amp push to reset circuit breakers Use each outlet to operate 120 Volt 60 Hz...

Page 10: ...ower at 20 Amps The outlet is protected by a 20 Amp push to reset circuit breaker 120 Volt 30 Amp Locking Type Receptacle Use a NEMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volt AC loads at 30 Amps to the plug Figure 8 Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3 600 watts 3 6 kW of power at 30 Amps The outlet is protected by...

Page 11: ...ts AC The outlet is protected by a 30 Amp push to reset circuit breaker 240 Volt 50 Amp Receptacle Use a NEMA 14 50 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 50 Amps to the plug Figure 10 Use this receptacle to operate 240 Volt AC 60 Hz single phase loads requiring up to 10 000 watts 10 0 kW of power CAUTION Although this outlet states it has a 240 Volt 50 ...

Page 12: ...tarting wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Items in Figure 11 below are provided to help you to determine how many items the generator can operate at one time Recreational Home Uses Tool Appliance Watts AM FM clock radio 50 Light bulb 100 Fa...

Page 13: ...oth to wipe exterior surfaces clean Soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed STORAGE INSTRUCTIONS The generator should be started at least once eve...

Page 14: ...Generac Portable Products 10 000EXL Generator 14 NOTES ...

Page 15: ...ot start or starts and runs rough 1 Run Stop Switch set to STOP 2 Dirty air cleaner 3 Out of gasoline 4 Stale gasoline 5 Spark plug wire not connected to spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Excessively rich fuel mixture 10 Intake valve stuck open or closed 11 Engine compression lost 12 Failed battery 1 Set switch to RUN 2 Clean or replace air cleaner 3 Fill fuel tank 4 ...

Page 16: ...Generac Portable Products 10 000EXL Generator 16 SCHEMATIC DIAGRAM ...

Page 17: ...Generac Portable Products 10 000EXL Generator 17 WIRING DIAGRAM ...

Page 18: ...Generac Portable Products 10 000EXL Generator 18 GENERATOR EXPLODED VIEW ...

Page 19: ...E ASSEMBLY Starter 43 A96925 1 BRACKET Battery Tie Down 44 96924 2 J BOLT M8 1 25 45 19953621 1 CABLE Battery Positive 46 19753621 1 CABLE Battery Negative 47 52618 2 HHCS M5 0 8 x 12 48 49226 1 WASHER M5 Lock 49 52856 2 NUT M5 Flange Lock Item Part Qty Description 50 49820 2 NUT Nylok M8 1 25 51 42907 1 CAPSCREW M8 1 25 x 20 52 49813 1 NUT Hex M6 1 0 54 27482 1 WASHER 5 16 Shakeproof 55 47411 4 C...

Page 20: ...Generac Portable Products 10 000EXL Generator 20 CONTROL PANEL EXPLODED VIEW ...

Page 21: ...WASHER M3 20 75207A 2 CIRCUIT BREAKER 30 Amp 21 78653 1 SWITCH Run Stop 22 93986 8 SCREW M3 0 5 x 20mm 23 91526 4 SCREW M5 08 x 12mm 24 49226 5 LOCK WASHER M5 25 23897 5 FLAT WASHER M5 26 75207 3 CIRCUIT BREAKER 20 Amp 27 74190 1 OUTLET 120V 20A 28 92953 1 BLOCK 50 Amp 3 Terminal 29 80077 4 SCREW M4 x 20mm 30 94117 1 BOARD Idle Control 31 84028 1 TRANSFORMER Idle Control 32 65795 1 RECTIFIER Batte...

Page 22: ...0 5 B4910 1 ASSEMBLY Housing 6 B4911 1 CAP 7 B4912 1 COVER Blind End 8 B4913 1 COVER Top Black 9 B4914 2 CAPACITOR 25mF 450V 10 B4915 1 BEARING 62052RS C3 11 B4916 1 CAPACITOR Diode Varistor EMC 12 B4917 1 ROTOR Includes Item 13 13 B4918 1 FAN 14 B4919 2 SCREW M6 1 0 x 10mm 15 B4920 8 SCREW M5 0 8 x 10mm 16 49820 1 LOCK NUT M8 1 25 ALTERNATOR EXPLODED VIEW AND PARTS LIST ...

Page 23: ...NUT Locking M8 1 25 4 B93394 1 LEG Mounting Support 5 27007 1 MOUNT Vibration 6 22145 3 FLAT WASHER 5 16 M8 7 42909 1 HHCS M8 1 25 x 30 8 39253 2 HHCS M8 1 25 x 20 9 93693B 1 AXLE 10 89635 2 SPACER Wheel 11 89742 2 WHEEL 12 22247 2 WASHER Wheel 13 87005 2 PIN Retaining 14 22129 2 WASHER M8 Lock WHEEL KIT EXPLODED VIEW AND PARTS LIST ...

Page 24: ...generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement to adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices the generator needs periodic parts service and replacement to perf...

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