background image

T
E

C

H

N

I

C
A

L

I

N

S

T

R
U
C

T

I

O

N

S

F

X

C

FCX Logo_BS Tanks Feb-11.ai   1   2/4/2011   9:00:53 AM

FCX 22

FCX 30

T30.42435.00

USA/CA

Summary of Contents for FCX 22 C

Page 1: ...T E C H N I C A L I N S T R U C T I O N S F X C FCX 22 FCX 30 T30 42435 00 USA CA...

Page 2: ...CS 11 7 CHARACTERISTICS OF THE EXPANSION VESSEL 11 IV OPERATION 12 1 DESCRIPTION 12 V INSTALLATION 13 1 GENERAL 13 1 1 Notes on installation and operation 13 2 VENTILATION 13 2 1 Type conventional flu...

Page 3: ...ONDENSOR 36 3 BURNER MAINTENANCE 37 4 CHECKING ACCESSORIES 37 5 EXPANSION VESSEL PRE INFLATION PRESSURE CHECK 37 6 COMBUSTION PRODUCT FLUES 37 7 OIL FILTER 38 8 CHANGING A THERMOSTAT OR A THERMOMETER...

Page 4: ...g must not feed into another air extraction duct Do not route the venting system piping through or inside another duct used for exhaust air or other flue gases Chimney type system B23 B23p Ventilation...

Page 5: ...the appliance Inform the user of the various possible operating faults and dangers Give the user instructions to the user This appliance must only be operated by a res ponsible adult who has been ins...

Page 6: ...Off switch a Summer Winter switch a thermostat controlling boiler temperature a heating flow temperature thermometer cir cuit 1 a water overheating safety thermostat a combustion product overheating...

Page 7: ...mbustion chamber length mm inches 228 8 98 239 9 41 Combustion chamber mm inches 294 11 57 350 13 78 Combustion chamber volume dm3 Cu Inches 15 915 23 1403 5 Volume of combustion products circuit dm3...

Page 8: ...P 235 0 32 235 0 32 Power consumption with heating circulating pump Speed 1 Speed 2 Speed 3 W HP W HP W HP 45 0 06 65 0 09 85 0 11 Power absorbed with burner without circulator W HP 150 0 2 150 0 2 Po...

Page 9: ...ote Be sure to leave a sufficient gap behind the boiler for access to the combustion product evacuation trap 10 12 18 34 0 34 4 8 26 5 55 2 20 2 20 3 46 34 4 27 5 23 7 39 1 FCX 01 U 8 8 7 98 4 37 31 5...

Page 10: ...on product outlet 18 Heating circulating pump 19 Safety valve 20 Weld for air bleed connection bend air bleed delive red with the boiler 21 Air inlet duct to the burner 22 Expansion vessel 8 L 2 1 gal...

Page 11: ...pre inflation of the ves sel sends the internal membrane to the side of the connection and the water dilation pushes on this membrane Optimum efficiency is obtained when the inflation pressure is equa...

Page 12: ...ed directly on the heating return This unit is extremely efficient thanks to condensa tion and produces a very low level of sound Two independent heating circuits can be connected to the appliance the...

Page 13: ...ther important information Only operate the boiler with the combined com bustion air flue venting system specifically desig ned and approved for it Follow the local code when connecting the condensate...

Page 14: ...ASSEMBLING OF THE BURNER Remove the front panel attachment screws P fig 6 then pull the front panel J fig 6 outward towards you at the top to free it from the attach ment clips Lift the panel up to fr...

Page 15: ...the fastening collars or flanged components to attach the piping se curely to the wall with a least 1 collar per female adapter of each section of piping exclude imperatively any use of oil or grease...

Page 16: ...st be provided If the boiler is installed in premises that have me chanical air extraction ensure that this does not cause negative pressure The premises must never be fitted with other ap pliances us...

Page 17: ...ever be fitted with other ap pliances using natural draft to operate The air is sucked in by the burner directly from the room in which the boiler is fitted The burner air inlet is equipped with a fla...

Page 18: ...r is sucked in by the burner from outside the room through the concentric terminal Refer to the CSTB technical notice for install ing flues 5 2 3 1 Installation example Accessories 3 PPtl tube 80 3 15...

Page 19: ...nd with casement Penetration on a blind gable end Verge Casement Casement Casement Air intake Internal angle walls Facing Forbidden areas Areas authorised on written recommendations of the architect i...

Page 20: ...front of the building or in a pas sageway risk of obstruction smell of combustion products varying amounts of steam depending on the weather conditions at less than 2 m 6 6 ft from the ground or in an...

Page 21: ...ween the roof level sloping or flat and the air intake zone The distance between two terminals is also regula ted it is advised to position two adjacent terminals in the same horizontal plane If this...

Page 22: ...90 concentric elbow 80 125 3 15 4 92 inch 3 concentric extensions 80 125 3 15 4 92 inch 2 45 concentric elbow 80 125 3 15 4 92 inch 1 concentric vertical terminal 80 125 3 15 4 92 inch 1 vertical ter...

Page 23: ...um au thorised length by 1m 3 28 ft 5 3 3 2 2 Configuration with elbows Accessories 1 90 concentric elbow 80 125 3 15 4 92 inch 3 concentric extensions 80 125 3 15 4 92 inch 2 45 concentric elbows 80...

Page 24: ...er III TECHNICAL SPECIFICA TIONS Note The maximum production of condensates is 1 5 l h with underfloor heating low temperature load 100 load which amounts to an average daily production of 10 litres o...

Page 25: ...is rinsed with fresh water so as to clear any sediment stagnating in areas where the flow is slow To prevent circulation noises in an ins tallation featuring temperature controls the following is rec...

Page 26: ...the installation is a renovation and uses an open vessel this must be removed and replaced with a closed vessel the boiler can be equipped with one originally to seal the circuit The vessel should be...

Page 27: ...U C Boiler M Pressure gauge C1 Radiator circuit VM1 1st circuit mixer valve Dc1 1st circuit heating outlet Rc1 1st circuit heating return C3 Domestic hot water prepara tion circuit P3 Domestic hot wa...

Page 28: ...erms of the boiler protection IP X 0D WARNING Fire hazard from hot boiler components Hot boiler components may damage electrical cables Make sure that all cables are routed through the conduits provid...

Page 29: ...Mount a Listed 2 x 4 inch HandiBox type junction box 1 fig 28 vertically over the hole 31 1 in such manner that the hole 31 2 is open When installing the junction box center the box vertically over t...

Page 30: ...table thermostat TSF Flue gas safety cutout thermostat V1 On light V2 Burner safety shutdown light C Burner connector F Fuse 6 3 A R Relay T Main transformer 120 24 volts CC Circulating pump Notes Ele...

Page 31: ...filling the tank with oil Only start it up after a mi nimum time of one hour to prevent any of the various filters from clogging owing to the suction of deposits disturbed in the tank when it is fill...

Page 32: ...fore starting Set the boiler temperature thermostat 3 To minimum mid season and maximum in the winter adjust in accordance with the installation 1 6 3 7 2 4 5 8 FCX 44 0 Fig 30 1 ON OFF Switch 2 Summ...

Page 33: ...Sum mer position set the tank domestic hot water thermostat to the required temperature position the boiler temperature thermostat 3 to the minimum set the mixing valve 23 fig 2 page 10 chapter III TE...

Page 34: ...re that the maximum heat flow is respected Combustion inspection must be carried out when the boiler is heated up The temperature of the air allowed to pass to the burner increases notably when the bo...

Page 35: ...V INSTALLA TION Drain the unit if necessary refer to section 9 page 39 chapter VII MAINTENANCE 1 CLEANING THE BOILER SHELL Unclip the top of the boiler casing by pulling it upwards refer to section 3...

Page 36: ...eaded rod R fig 41 leave the tube closest to the jumper empty position the first swirler in the following 2 tubes continue to distribute the swirlers by fitting them in a circular direction The tube c...

Page 37: ...k or the safety valve pres sure gauge reading under 7 8 PSI 0 5 bar Check the pressure in the expansion vessel and if necessary bring it back up to pressure or re place it if the membrane is punctured...

Page 38: ...oiler shell Extract the bulbs from the pockets 25 and 35 af ter removing the retaining clip M fig 43 unscrew the 2 fixing screws K from the protec tion plate 9 remove the protection plate 9 unscrew th...

Page 39: ...ig 42 from the control panel 1 fig 42 remove the control panel 1 fig 42 to gain ac cess to the thermostat remove the faulty appliance and replace it Reposition the bulb in the entrance of the pocket 3...

Page 40: ...t is triggered if the temperature of the boiler shell water exceeds 230 F 110 C in which case check the control thermostat s section 8 page 38 chapter VII MAINTENANCE The thermostat is reset manually...

Page 41: ...23 22 5 24 64 26 27 28 29 30 31 31 31 31 32 33 34 35 36 39 40 41 43 41 44 45 46 47 48 49 50 62 63 65 61 76 71 42 75 57 25 31 37 51 55 56 58 59 59 60 54 17 73 77 77 74 75 78 79 68 53 70 72 67 69 83 82...

Page 42: ...8 BRASS CONNECTION M1 2 F3 4 NPT 26 Y72 26665 LEFT HAND SIDE PANEL EQUIPED 27 V72 26638 INSULATION LEFT HAND SIDE 28 A00 28827 PLASTIC CAP MALE 1 4 29 T40 38317 KLIXON FIXATION WIRE 30 U72 26516 HEATI...

Page 43: ...500 OMRON RELAY 69 C91 03071 WIRE CARRIER 70 C91 12561 WIRE ROPE CLAMP PA 6 6 71 Y72 26696 PAINTED CASING CONTROL BOX 72 L60 01135 THERMOSTAT RECT HORIZ 69X14 LG CAPIL 1500 MM 73 L71 34468 THERMOSTAT...

Page 44: ...Non contractual document 11 2011 LUCKY DISTRIBUTING Inc 8111 N E COLUMBIA Blvd OR 97218 4035 PORTLAND USA...

Reviews: