Gema OptiFlow IG06-BN Page 4 Operating Instructions And Spare Parts List Download | Manualshive

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Summary of Contents for OptiFlow IG06-BN

Page 1: ...jector OptiFlow IG06 BN This product was developed for use with electrically non conducting powders The use of electrically conducting powders like metallic or graphite powders can cause a permanent decrease of functioning Translation of the original operating instructions ...

Page 2: ...of Gema Switzerland GmbH All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trad...

Page 3: ...oduct description 9 Intended use 9 Reasonably foreseeable misuse 9 Typical properties characteristics of the functions 10 Structure 10 Overall view 10 Principle of the injector 11 Maintenance Repairs 13 Cleaning 13 Cleaning the injector 13 Cleaning the check valve units 14 Replacing the insert sleeve 15 Fault clearance 17 Faults 17 Disposal 19 Introduction 19 Requirements on personnel carrying out...

Page 4: ......

Page 5: ...Please keep this Manual ready for later use or if there should be any queries Safety symbols pictograms The following warnings with their meanings can be found in the Gema instructions The general safety precautions must also be followed as well as the regulations in the relevant instructions DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING...

Page 6: ... Safety Notes Every note consists of 4 elements Signal word Nature and source of the danger Possible consequences of the danger Prevention of the danger SIGNAL WORD Nature and source of the hazard Possible consequences of the danger Prevention of the danger Presentation of the contents Figure references in the text Figure references are used as cross references in the descriptive text Example The ...

Page 7: ...fety regulations Work should only be carried out in accordance with the instructions of the relevant documents Always work with the complete original document Basic safety instructions This product is built to the latest specification and conforms to the recognized technical safety regulations and is designed for the normal application of powder coating Any other use is considered non compliant Th...

Page 8: ...lations This product is a constituent part of the equipment and is therefore integrated in the system s safety concept If it is to be used in a manner outside the scope of the safety concept then corresponding measures must be taken The installation work to be done by the customer must be carried out according to local regulations It must be ensured that all components are earthed according to the...

Page 9: ...acturer is also part of the intended use This product should only be used maintained and started up by trained personnel who are informed about and are familiar with the possible hazards involved Any other use is not considered as intended use The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assumed by the user alone Reasonably foreseeable mi...

Page 10: ... quick cleaning All connections are plug in types and not interchangeable The injector can be disassembled without special tools The injector is supplied with a PTFE insert sleeve as standard Structure Overall view fig 2 1 Check valve unit supplementary air 2 Powder hose quick release connection 3 Powder hopper connection 4 Injector housing 6 Check valve unit conveying air ...

Page 11: ... hose the height difference between the powder gun and the injector and the nozzle type Place great importance on the insert sleeve condition because wear causes the powder output to reduce drastically Experience with pneumatic material handling technology shows that pneumatic transport of fine solid matter powder in the form of tubing hose the transporting medium requires a certain volume of air ...

Page 12: ...Rev 00 05 19 12 Product description OptiFlow IG06 BN ...

Page 13: ...parts list Cleaning the injector 1 Remove the injector 2 Remove the powder hose from the hose connection 2 3 Clean the hose connection 2 with compressed air which is free of oil and water and check for wear 4 Clean the injector body 4 with compressed air which is free of oil and water Any contamination can be seen through the opening of the hopper fitting 3 5 If the injector is severely fouled it ...

Page 14: ... connection 4 Injector housing 6 Check valve unit conveying air Cleaning the check valve units ATTENTION Parts of the check valve unit may be damaged during the dismantling process Blow off the filter elements from the inside to the outside Do not immerse the filter elements in fluidities or solvents fig 5 1 Connection plug 2 O ring 3 Filter element ...

Page 15: ...Rev 00 05 19 OptiFlow IG06 BN Maintenance Repairs 15 Replacing the insert sleeve 1 2 3 4 ...

Page 16: ...Rev 00 05 19 16 Maintenance Repairs OptiFlow IG06 BN ...

Page 17: ...ozzle check valve unit powder hose or powder gun are clogged Clean the corresponding parts and if necessary replace them Gun achieving only poor spray profile Conveying vacuum too low Increase the powder quantity and or total air volume on the control unit Insert sleeve worn not or incorrect inserted Replace or install the insert sleeve Observe the indexing cam Insert sleeve is worn after a short ...

Page 18: ...Rev 00 05 19 18 Fault clearance OptiFlow IG06 BN ...

Page 19: ...y Gema the instructions in the respective manufacturer s documentation must be observed Disposal regulations The product must be disassembled and disposed of properly at the end of its service life When disposing of the product the applicable local and regional laws directives and environmental regulations must be complied with Materials The materials must be sorted according to material groups an...

Page 20: ...Rev 00 05 19 20 Disposal OptiFlow IG06 BN ...

Page 21: ... 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d ATTENTION Use of non original Gema spare parts When using...

Page 22: ...incl pos 4 1 1006 531 4 1 O ring Ø 16x1 5 mm 205 141 5 Threaded sleeve 1006 483 6 Connector conveying air NW 5 5 1004 366 7 Connector supplementary air NW 5 5 1004 367 8 O ring Ø 11x1 5 mm 1000 532 9 Filter element Ø 9 4x27 mm 1003 698 10 Nozzle Ø 2 2 mm 1015 813 11 Nozzle fixation complete incl pos 11 1 1007 792 11 1 O ring Ø 8x1 mm 1007 793 12 Body red 1004 369 13 Body black 1004 370 16 Conveyin...

Page 23: ...Rev 00 05 19 OptiFlow IG06 BN Spare parts list 23 OptiFlow IG06 spare parts fig 6 ...

Page 24: ......

Page 25: ... Cleaning 13 D Disposal 19 Disposal regulations 19 F Fault clearance 17 Figure references in the text 6 I Intended use 9 M Maintenance 13 P Pictograms 5 Presentation of the contents 6 Product description 9 Product specific security regulations 8 R Repairs 13 S Safety 7 Safety symbols 5 Spare parts list 21 ...

Page 26: ...Rev 00 ...

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