GEM GDR0032 Operating Instructions Manual Download Page 11

Air consumption:

GDR (double acting)

Type

Control pressure [bar]

2.5

3

3.5

4

4.5

5

5.5

6

7

8

0032

0.24

0.28

0.31

0.35

0.38

0.42

0.45

0.48

0.55

0.62

0050

0.80

0.91

1.02

1.14

1.25

1.37

1.48

1.59

1.82

2.05

0065

1.46

1.66

1.87

2.08

2.29

2.49

2.70

2.91

3.32

3.74

0075

2.77

3.17

3.56

3.96

4.35

4.75

5.14

5.54

6.33

7.12

0085

3.99

4.56

5.12

5.69

6.26

6.83

7.39

7.96

9.10

10.23

0100

6.21

7.09

7.97

8.86

9.74

10.63

11.51

12.39

14.16

15.93

0115

10.4

11.88

13.37

14.85

16.33

17.81

19.29

20.77

23.73

26.69

0125

13.32

15.21

17.11

19.00

20.90

22.79

24.69

26.58

30.38

34.17

0140

19.32

22.07

24.81

27.56

30.31

33.06

35.81

38.56

44.06

49.56

0160

29.03

33.16

37.29

41.42

45.55

49.68

53.81

57.95

66.21

74.47

0180

41.41

47.30

53.19

59.09

64.98

70.87

76.77

82.66

94.45 106.23

Basic actuator with 90° angle of rotation

Air consumption in l

GSR (single acting)

Type

Control pressure [bar]

2.5

3

3.5

4

4.5

5

5.5

6

7

8

0050

0.38

0.44

0.49

0.54

0.60

0.65

0.71

0.76

0.87

0.98

0065

0.66

0.75

0.85

0.94

1.03

1.13

1.22

1.32

1.50

1.69

0075

1.25

1.43

1.60

1.78

1.96

2.14

2.31

2.49

2.85

3.20

0085

1.84

2.10

2.36

2.62

2.88

3.15

3.41

3.67

4.19

4.72

0100

2.77

3.17

3.56

3.96

4.35

4.75

5.14

5.54

6.33

7.12

0115

4.79

5.47

6.15

6.83

7.51

8.19

8.87

9.55

10.92

12.28

0125

6.17

7.05

7.93

8.81

9.69

10.57

11.44

12.32

14.08

15.84

0140

9.09

10.38

11.67

12.97

14.26

15.55

16.85

18.14

20.72

23.31

0160

12.21

13.94

15.68

17.42

19.16

20.89

22.63

24.37

27.84

31.32

0180

19.25

21.99

24.73

27.47

30.2

32.94

35.68

38.42

43.90

49.38

Basic actuator with 90° angle of rotation

Air consumption in l/stroke

Air consumption formula: Q = n x V x (P

e

 + P

amb

)/P

amb

Q = air consumption [l / stroke], n = number of strokes, V = air volume [l],

P

e

= control pressure [bar], P

amb

 = ambient pressure (1.013) [bar]

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6 Technical data

Summary of Contents for GDR0032

Page 1: ...GEM GDR GSR Pneumatic basic quarter turn actuators Operating instructions EN further information webcode GW GDR GSR...

Page 2: ...ights including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 23 08 2022 www gemu group com 2 32 GEM GDR...

Page 3: ...1 Delivery 17 8 2 Transport 17 8 3 Storage 17 9 Disassembly 17 9 1 Preparations for disassembly 17 9 2 Disassembly 18 10 Assembly 19 11 Changing the rotational direction 20 12 Pneumatic connection 24...

Page 4: ...The medium whose increasing or decreasing pressure causes the GEM product to be actuated and operated 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme...

Page 5: ...l 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsi...

Page 6: ...tainless steel 22 2 Stop bolt Stainless steel 23 8 End cap fixing screw ring Stainless steel available as spare part GDR GSR 0140 0160 18 10 8 17 24 16 15 19 14 13 12 18 24 20 3 2 11 7 22 20 6 5 1 17...

Page 7: ...th their standard ized connection for pilot valves position feedback and flanged connection according to ISO 5211 they are suitable for mounting on butterfly valves and ball valves 3 3 Function The pn...

Page 8: ...Actuator flange Code F03 flange type DIN EN ISO 5211 F03 F05 flange type DIN EN ISO 5211 F05 F07 flange type DIN EN ISO 5211 F07 F10 flange type DIN EN ISO 5211 F10 5 Actuator flange Code F05 flange t...

Page 9: ...SC2 spring configuration non chambered GSR GSL P SC3 spring configuration non chambered GSR GSL Q SC4 spring configuration non chambered GSR GSL R SC5 spring configuration non chambered GSR GSL S Actu...

Page 10: ...max oil concentration 1 mg m Quality classes to DIN ISO 8573 1 6 2 Temperature Ambient temperature 20 85 C Storage temperature 0 40 C 6 3 Pressure Control pressure 2 5 8 bar Air volume GDR double act...

Page 11: ...of rotation Air consumption in l GSR single acting Type Control pressure bar 2 5 3 3 5 4 4 5 5 5 5 6 7 8 0050 0 38 0 44 0 49 0 54 0 60 0 65 0 71 0 76 0 87 0 98 0065 0 66 0 75 0 85 0 94 1 03 1 13 1 22...

Page 12: ...21 5 60 0 42 0 0075 SC5 18 1 37 0 20 7 7 4 34 0 11 3 40 0 17 5 46 0 23 7 55 0 33 0 68 0 45 0 0085 SC4 26 0 47 0 36 0 10 1 39 0 17 4 50 0 26 0 61 0 33 0 70 0 42 0 90 0 67 0 0085 SC5 34 0 58 0 32 0 6 5...

Page 13: ...0 47 0 78 0125 0 66 0 9 0140 0 88 1 14 0160 1 1 1 34 0180 1 4 1 76 Switching times in s Switching times at 6 bar pressure without valve Weight Type GDR double acting GSR single acting 90 90 0032 0 5...

Page 14: ...32 16 32 16 G L B1 B A3 A VL 25 4 Z 4 5 P V x x 6 x M5x7 4 x M5x8 Connector 2 Connector 4 Type A A3 B B1 V G P VL Z L G0032 67 5 45 5 49 0 26 5 40 0 G1 8 22 0 50 0 20 0 115 0 Dimensions in mm www gem...

Page 15: ...0075 119 0 97 0 94 5 42 0 40 0 G1 8 22 0 80 0 20 0 208 0 G0085 130 5 108 5 106 0 47 5 40 0 G1 8 22 0 80 0 20 0 237 0 G0100 143 5 121 5 123 0 55 0 40 0 G1 4 22 0 80 0 20 0 271 5 G0115 174 0 142 0 137 0...

Page 16: ...7 F10 14 0 19 0 70 0 M8 x 10 0 102 0 M10 x 15 0 F07 F10 17 0 18 2 23 0 28 0 70 0 M8 x 10 0 102 0 M10 x 15 0 G0115 F07 F10 17 0 25 0 70 0 M8 x 10 0 102 0 M10 x 15 0 F07 F10 22 0 23 0 32 0 36 0 70 0 M8...

Page 17: ...reparations for disassembly WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the plant Completely drain the plant WARNING Actuator under spring pressure Risk of...

Page 18: ...y piping so that the product is protected against trans verse and bending forces and also from vibrations and tension 9 2 Disassembly 1 Loosen the end cap fixing screws 17 to remove the actu ator end...

Page 19: ...cam spacer ring 06 3 Insert the shaft washer 08 shaft snap ring 09 and insert indicator in the top part of the pinion 4 Install the two pistons and make sure that they click in po sition at the same t...

Page 20: ...the octi cam in the correct position Assembly of the pistons T O P TOP 90 40 45 5 A A 2 3 4 5 2 Install the shaft square socket connection on a properly secured coupling 3 Make sure that the octi cam...

Page 21: ...e transverse to the housing 10 To install the rotational direction for the STR version clockwise closing turn the housing clockwise by approx 40 45 when viewed from above figure 4 11 Simultaneously in...

Page 22: ...gure 3 The groove on the shaft must be parallel to the housing 16 To install the rotational direction for the LF version anticlockwise closing turn the housing anticlockwise by approx 40 45 when viewe...

Page 23: ...transverse to the housing 22 To install the rotational direction for the LFR version anticlockwise closing turn the housing anticlockwise by approx 40 45 when viewed from above figure 4 23 Simultaneo...

Page 24: ...tor 4 Control function Connections 1 Normally closed NC 2 Control medium open 2 Normally open NO 4 Control medium close 3 Double acting DA 2 Control medium open 4 Control medium close For connectors 2...

Page 25: ...plant and following repair work the product must be fully open Harmful foreign matter has been removed The product is ready for use 3 Commission the product 4 Commissioning of actuators in accordance...

Page 26: ...of movement Connector 2 anticlockwise connector 4 clockwise Top view trigger cam approach 4 2 4 2 0 90 2 4 Air at connector 2 pushes the pistons outwards which turns the shaft anticlockwise while the...

Page 27: ...operating conditions End positions incorrectly set Correctly set the end positions see Set ting the end positions Actuator defective Replace the actuator Actuator spare parts faulty Replace the actua...

Page 28: ...s sioning 5 Depressurize the plant or plant component 6 Actuate products which are always in the same position four times a year 17 1 General information regarding actuator replacement NOTICE The foll...

Page 29: ...rt 5 Area of use medium temperatures and pressures 18 Disposal 1 Pay attention to adhered residual material and gas diffu sion from penetrated media 2 Dispose of all parts in accordance with the dispo...

Page 30: ...accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national au thorities relevant information on the...

Page 31: ...nland Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 593 AD 2000 Note for products with a nominal size DN 25...

Page 32: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 08 2022 88728457...

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