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GEMÜ 629 eSyLite

4 GEMÜ CONEXO

3.2 Description

The GEMÜ 629 eSyLite 2/2-way diaphragm valve is motorized.

It is available as an OPEN/CLOSE version. An integral optical

position indicator is standard. The self-locking actuator holds

its position in a stable manner in the event of power supply

failure.

3.3 Function

The product controls or regulates (depending on version) a

flowing medium by being closed or opened by a motorized ac-

tuator.
The product has an optical position indicator as standard. The

optical position indicator indicates the OPEN and CLOSED po-

sitions.

3.4 Product label

The product label is located on the actuator. Product label

data (example):

Design in accordance with order data

Device-specific data

Year of manufacture

Item number

Traceability number Consecutive number

- XXXXXXXX|YYYY

The month of manufacture is encoded in the traceability num-

ber and can be obtained from GEMÜ. The product was manu-

factured in Germany.
The operating pressure stated on the product label applies to

a media temperature of 20 °C. The product can be used up to

the maximum stated media temperature. You can find the

pressure/temperature correlation in the technical data.

4 GEMÜ CONEXO

The interaction of valve components that are equipped with

RFID chips and an associated IT infrastructure actively in-

crease process reliability.

Thanks to serialization, every valve and every relevant valve

component such as the body, actuator or diaphragm, and

even automation components, can be clearly traced and read

using the CONEXO pen RFID reader. The CONEXO app, which

can be installed on mobile devices, not only facilitates and im-

proves the "installation qualification" process, but also makes

the maintenance process much more transparent and easier

to document. The app actively guides the maintenance techni-

cian through the maintenance schedule and directly provides

him with all the information assigned to the valve, such as

test reports, testing documentation and maintenance histor-

ies. The CONEXO portal acts as a central element, helping to

collect, manage and process all data.

For further information on GEMÜ CONEXO please visit:

www.gemu-group.com/conexo

5 Correct use

 DANGER

Danger of explosion

Risk of death or severe injury.

Do 

not

 use the product in potentially

explosive zones.

 WARNING

Improper use of the product

Risk of severe injury or death.

Manufacturer liability and guarantee will be void.

Only use the product in accordance with the operating

conditions specified in the contract documentation and in

this document.

The product is designed for installation in piping systems and

for controlling a working medium.
The product is not intended for use in potentially explosive

areas.

Use the product in accordance with the technical data.

Summary of Contents for eSyLite 629

Page 1: ...GEM 629 eSyLite Motorized diaphragm valve Operating instructions EN further information webcode GW 629...

Page 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 29 06 2021 www gemu group com 2 41 GEM 629 e...

Page 3: ...nstallation in piping 29 10 1 Preparing for installation 29 10 2 Installation position 30 10 3 Installation with clamp connections 30 10 4 Installation with butt weld spigots 30 10 5 Installation with...

Page 4: ...Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type...

Page 5: ...ation and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the respon...

Page 6: ...associated IT infrastructure actively in crease process reliability Thanks to serialization every valve and every relevant valve component such as the body actuator or diaphragm and even automation c...

Page 7: ...pigot and union nut DIN 11851 6K Flange Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 8 Flange ANSI Class 150 RF f...

Page 8: ...tropolished internal external 1508 Ra 0 4 m 15 in for media wetted surfaces in accordance with DIN 11866 H4 mechanically polished internal 1536 Ra 0 4 m 15 in for media wetted surfaces in accordance w...

Page 9: ...11 CONEXO Code Without Integrated RFID chip for electronic identification and traceability C 6 Order data www gemu group com 9 41 GEM 629 eSyLite...

Page 10: ...eries B 5 Valve body material 40 1 4435 F316L forged body 6 Diaphragm material 5M PTFE EPDM two piece 7 Voltage Frequency C1 24 V DC 8 Control module A0 Open Close control economy 9 Surface 1503 Ra 0...

Page 11: ...2 4 2 4 2 4 2 2 3 3 12 3 2 15 3 3 3 8 3 8 3 8 2 2 4 0 3 4 20 3 8 25 15 4 1 4 7 4 7 4 7 7 4 6 5 6 5 20 6 3 7 0 7 0 7 0 4 4 13 2 10 0 10 0 25 13 9 15 0 15 0 15 0 12 6 12 2 16 2 14 0 14 0 40 32 25 3 27 0...

Page 12: ...1 and soft elastomer diaphragm The Kv values for other product configurations e g other diaphragm or body materials may differ In general all diaphragms are subject to the influences of pres sure temp...

Page 13: ...ulation EC No 10 2011 FDA USP Class VI depending on version and or operating parameters 7 5 Mechanical data Protection class IP 65 acc to EN 60529 Actuating speed Max 3 mm s Flow direction Optional In...

Page 14: ...e Clamp MG DN 8 4 0 09 6 0 09 8 0 09 0 15 10 0 09 0 21 0 18 15 0 09 0 18 10 10 0 30 0 33 0 30 12 15 0 30 0 35 0 43 20 0 30 0 43 25 15 0 62 0 50 0 32 0 71 1 85 0 75 20 0 58 0 60 0 34 0 78 2 35 0 71 25...

Page 15: ...ize 8 0 5 A MG 10 0 5 A MG 25 1 3 A MG 40 2 3 A Starting current max imum current Diaphragm size 8 approx 2 4 A MG 10 approx 2 4 A MG 25 approx 2 4 A MG 40 approx 4 5 A Standby current con sumption ap...

Page 16: ...B MG A A1 B B1 B2 B3 8 211 0 82 0 59 5 134 5 115 0 82 0 10 192 0 63 0 59 5 134 5 115 0 82 0 25 204 0 75 0 59 5 134 5 115 0 82 0 40 228 0 91 0 80 0 167 0 147 5 94 5 Dimensions in mm MG diaphragm size C...

Page 17: ...icator A BZ2 AZ1 AZ2 BZ1 MG A AZ1 AZ2 BZ1 BZ2 8 256 0 72 0 61 0 30 0 40 0 10 237 0 72 0 61 0 30 0 40 0 25 249 0 72 0 61 0 30 0 40 0 40 273 0 72 0 61 0 30 0 40 0 Dimensions in mm MG diaphragm size GEM...

Page 18: ...1 5 1 0 1 5 2 0 1 6 20 3 4 25 0 22 0 22 0 23 0 24 0 26 9 19 0 120 0 1 5 1 0 1 5 2 0 1 6 25 1 25 0 28 0 28 0 29 0 30 0 33 7 19 0 120 0 1 5 1 0 1 5 2 0 2 0 40 32 1 25 0 34 0 34 0 35 0 36 0 42 4 26 0 15...

Page 19: ...21 3 12 5 108 0 1 5 1 6 25 15 1 2 25 0 19 0 21 3 13 0 120 0 1 5 1 6 20 3 4 25 0 23 0 26 9 16 0 120 0 1 5 1 6 25 1 25 0 29 0 33 7 19 0 120 0 1 5 2 0 40 32 1 25 0 35 0 42 4 24 0 153 0 1 5 2 0 40 1 25 0...

Page 20: ...2 77 1 65 3 38 40 32 1 25 0 42 2 42 2 42 2 26 0 153 0 2 77 1 65 3 56 40 1 25 0 38 10 48 3 48 3 48 3 26 0 153 0 1 65 2 77 1 65 3 68 Connection type spigot ASME BPE code 59 1 investment casting materia...

Page 21: ...1 2 2 80 1 2 40 32 1 25 0 31 8 42 7 33 7 26 0 153 0 1 2 2 80 1 2 40 1 25 0 38 1 48 6 38 0 26 0 153 0 1 2 2 80 1 2 Connection type spigot SMS code 37 1 investment casting material code C3 2 MG DN NPS...

Page 22: ...l code 37 2 MG DN NPS H H1 L n R SW 2 t 8 8 1 4 19 0 9 0 72 0 6 G 1 4 18 0 11 0 10 12 3 8 25 0 13 0 55 0 2 G 3 8 22 0 12 0 15 1 2 30 0 15 0 68 0 2 G 1 2 27 0 15 0 25 15 1 2 28 3 14 8 85 0 6 G 1 2 27 0...

Page 23: ...1 2 27 0 14 0 20 3 4 34 0 17 3 85 0 6 0 NPT 3 4 32 0 14 0 25 1 43 0 21 8 110 0 6 0 NPT 1 41 0 17 0 40 32 1 52 0 26 3 120 0 8 0 NPT 1 50 0 17 0 40 1 57 0 28 8 140 0 8 0 NPT 1 55 0 17 0 Dimensions in m...

Page 24: ...118 0 Rd 34 x 1 8 25 15 1 2 16 0 19 0 118 0 Rd 34 x 1 8 20 3 4 20 0 19 0 118 0 Rd 44 x 1 6 25 1 26 0 19 0 128 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimens...

Page 25: ...34 x 1 8 25 15 1 2 16 0 19 0 116 0 Rd 34 x 1 8 20 3 4 20 0 19 0 114 0 Rd 44 x 1 6 25 1 26 0 19 0 127 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in m...

Page 26: ...140 0 180 0 180 0 28 0 28 7 24 0 26 0 100 0 19 0 4 40 1 150 0 200 0 200 0 28 0 33 0 26 0 26 0 110 0 19 0 4 Dimensions in mm MG diaphragm size n number of bolts 1 Connection type Code 8 Flange EN 1092...

Page 27: ...16 0 19 0 69 9 15 9 4 25 1 110 0 160 0 19 0 23 0 19 0 19 0 79 4 15 9 4 40 32 1 115 0 180 0 28 0 28 7 24 0 26 0 88 9 15 9 4 40 1 125 0 200 0 28 0 33 0 26 0 26 0 98 4 15 9 4 Dimensions in mm MG diaphra...

Page 28: ...5 0 12 5 88 9 108 0 20 3 4 15 75 15 75 25 0 25 0 12 5 101 6 117 0 25 20 3 4 15 75 15 75 25 0 250 19 0 101 6 117 0 25 1 22 10 22 10 50 5 50 5 19 0 114 3 127 0 40 40 1 34 80 34 80 50 5 50 5 26 0 139 7 1...

Page 29: ...same room as GEM products and their spare parts 10 Installation in piping 10 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the p...

Page 30: ...nections Fig 1 Clamp connection NOTICE Gasket and clamp The gasket and clamps for clamp connections are not in cluded in the scope of delivery 1 Keep ready gasket and clamp 2 Carry out preparation for...

Page 31: ...eliv ery Only use appropriate sealing material NOTICE Connector elements The connector elements are not included in the scope of delivery Only use connector elements made of approved materi als Observ...

Page 32: ...l connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred direction when bot...

Page 33: ...ility and guarantee will be void Only operate the manual override by hand because there is no mechanical stop 1 2 1 Remove the sealing plug 2 from the actuator cover 1 using an appropriate tool 3 OPEN...

Page 34: ...d for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is n...

Page 35: ...guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEM products which are always in the sam...

Page 36: ...ectly mounted diaphragms cause the product leak age and emission of medium In this case remove the diaphragms check the complete valve and diaphragms and reassemble again proceeding as described above...

Page 37: ...elements may vary depending on the dia phragm size and or valve body version 4 Move the actuator A to the closed position 5 Open actuator A approx 20 6 Fully tighten the bolts with nuts diagonally 7...

Page 38: ...the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request...

Page 39: ...and Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used AD 2000 Note for products with a nominal size DN 25 The pro...

Page 40: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 629 Technical standards used Interference resistance DIN EN 6...

Page 41: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 06 2021 88767818 88767818...

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