GEM 519 eSyLite Operating Instructions Manual Download Page 1

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GEMÜ 519 eSyLite

Motorized globe valve

Operating instructions

further information

webcode: GW-519

Summary of Contents for 519 eSyLite

Page 1: ...GEMÜ 519 eSyLite Motorized globe valve Operating instructions EN further information webcode GW 519 ...

Page 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEMÜ Gebr Müller Apparatebau GmbH Co KG 04 01 2022 www gemu group com 2 29 GEMÜ 519 eSyLite ...

Page 3: ...ion and actuator dimensions with position indicator 14 9 Manufacturer s information 18 9 1 Delivery 18 9 2 Transport 18 9 3 Storage 18 10 Installation in piping 18 10 1 Preparing for installation 18 10 2 Installation position 18 10 3 Installation with flanged connection 19 11 Electrical connection 20 12 Operation 21 12 1 Manual override 21 13 Troubleshooting 22 14 Inspection and maintenance 23 14 ...

Page 4: ...MÜ product Control function The possible actuation functions of the GEMÜ product 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type and source of the danger Possible symbol for the specific danger Possible consequences of non observance Measures for avoiding danger Warning notes are always marked with a signal word and sometimes also ...

Page 5: ...e safety data sheets 8 Observe the safety regulations for the media used During operation 9 Keep this document available at the place of use 10 Observe the safety information 11 Operate the product in accordance with this document 12 Operate the product in accordance with the specifications 13 Maintain the product correctly 14 Do not carry out any maintenance work and repairs not de scribed in thi...

Page 6: ...FID reader The CONEXO app which can be installed on mobile devices not only facilitates and im proves the installation qualification process but also makes the maintenance process much more transparent and easier to document The app actively guides the maintenance techni cian through the maintenance schedule and directly provides him with all the information assigned to the valve such as test repo...

Page 7: ...s 10 ASME ANSI B16 10 table 1 column 16 DN 50 drilled to JIS 10K 48 5 Valve body material Code 1 4408 investment casting 37 EN GJS 400 18 LT GGG 40 3 90 6 Seat seal Code PTFE 5 PTFE glass fibre reinforced 5G 1 4404 10 7 Voltage frequency Code 24 V DC C1 8 Control module Code Open Close control economy A0 Open Close control economy with emergency power supply module NC A1 8 Control module Code Open...

Page 8: ... 1092 PN 25 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 5 Valve body material 37 1 4408 investment casting 6 Seat seal 5 PTFE 7 Voltage frequency C1 24 V DC 8 Control module A0 Open Close control economy 9 Actuator version 1A Actuator size 1 10 Type of design Without 11 CONEXO Without 6 Order data www gemu group com 8 29 GEMÜ 519 eSyLite ...

Page 9: ...Leakage rate Leakage rate A to P11 P12 EN 12266 1 Pressure temperature correlation Connection type code1 Material code2 Max allowable operating pressures in bar at temperature in C RT 100 150 200 8 37 16 0 16 0 14 5 13 4 10 37 25 0 25 0 22 7 21 0 11 37 40 0 40 0 36 3 33 7 39 37 19 0 16 0 14 8 13 6 8 90 16 0 16 0 15 5 14 7 39 90 17 2 16 0 14 8 13 9 1 Connection type Code 8 Flange EN 1092 PN 16 form...

Page 10: ...her connections or body materials may differ 7 4 Product conformity Machinery Directive 2006 42 EC Pressure Equipment Dir ective 2014 68 EU Food Regulation EC No 1935 2004 Regulation EC No 10 2011 FDA depending on version and or operating parameters EMC Directive 2014 30 EU Technical standards used Interference emission DIN EN 61000 6 4 Sep 2011 Interference emission class Class A Interference emi...

Page 11: ...0 Weights in kg Valve body DN Weight 15 2 2 20 3 0 25 3 7 32 5 3 40 6 3 50 8 4 Weights in kg Mechanical environ mental conditions Class 4M8 acc to EN 60721 3 4 1998 Vibration 5g acc to IEC 60068 2 6 Test Fc Shock 25g acc to 60068 2 27 Test Ea 7 6 Duty cycle and service life Service life Class A acc to EN 15714 2 Minimum 100 000 switching cycles at room temperature and permissible duty cycle Duty c...

Page 12: ...3A 2 3 A Starting current max imum current Actuator size 1A 2 4 A Actuator size 3A 4 5 A Standby current con sumption approx 10 mA 7 7 1 Digital input signals Input voltage max 30 V DC High level 18 V DC Low level 5 V DC 7 7 2 Emergency power supply module Charging current Actuator size 1A max 0 16 A Actuator size 3A not available Charging time approx 13 min Service life Guide value at 25 C ambien...

Page 13: ...5 203 0 59 5 82 0 134 5 311 0 41 25 1A 65 5 203 0 59 5 82 0 134 5 322 0 46 32 1A 65 5 203 0 59 5 82 0 134 5 326 0 55 32 3A 72 0 232 0 80 0 94 5 167 0 356 0 55 40 1A 65 5 203 0 59 5 82 0 134 5 346 0 60 40 3A 72 0 232 0 80 0 94 5 167 0 376 0 60 50 1A 65 5 203 0 59 5 82 0 134 5 352 0 75 50 3A 72 0 232 0 80 0 94 5 167 0 382 0 75 Dimensions in mm GEMÜ 519 eSyLite www gemu group com 13 29 8 Dimensions ...

Page 14: ...mensions with position indicator BZ1 AZ1 AZ2 BZ2 BZ3 A Actuator version A AZ1 AZ2 BZ1 BZ2 BZ3 1A 240 0 72 0 61 0 30 0 40 0 55 0 3A 269 0 72 0 61 0 30 0 40 0 55 0 Dimensions in mm www gemu group com 14 29 GEMÜ 519 eSyLite 8 Dimensions ...

Page 15: ...200 0 110 0 18 0 4 50 2 165 0 230 0 125 0 18 0 4 Connection type flange length EN 558 code 8 1 investment casting material code 37 2 DN NPS ø D FTF ø K ø L n 50 2 165 0 230 0 125 0 18 0 4 Dimensions in mm n number of bolts 1 Connection type Code 8 Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 2 Valve body material Code 37 1 4408 investment casting C...

Page 16: ...ode 48 1 investment casting material code 37 2 DN NPS ø D FTF ø K ø L n 15 1 2 95 0 108 0 70 0 15 0 4 20 3 4 100 0 117 0 75 0 15 0 4 25 1 125 0 127 0 90 0 19 0 4 40 1 140 0 16 0 105 0 19 0 4 50 2 155 0 203 0 120 0 19 0 4 Dimensions in mm n number of bolts 1 Connection type Code 10 Flange EN 1092 PN 25 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 Code 11 Flange EN 1092 ...

Page 17: ...0 69 9 15 9 4 25 1 110 0 160 0 79 4 15 9 4 32 1 115 0 180 0 88 9 15 9 4 40 1 125 0 200 0 98 4 15 9 4 50 2 150 0 230 0 120 7 19 0 4 Dimensions in mm n number of bolts 1 Connection type Code 39 Flange ANSI Class 150 RF face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 2 Valve body material Code 37 1 4408 investment casting Code 90 EN GJS 400 18 LT GGG 40 3 GEMÜ 519 eSyLite www gemu ...

Page 18: ...pressure surges water hammer CAUTION Use as step Damage to the product Risk of slipping off Choose the installation location so that the product can not be used as a foothold Do not use the product as a step or a foothold NOTICE Suitability of the product The product must be appropriate for the piping system operating conditions medium medium concentration temperature and pressure and the prevaili...

Page 19: ...sible tightening torque of the bolts 1 Keep sealing material ready 2 Carry out preparations for installation see chapter Pre paring for installation 3 Ensure clean undamaged sealing surfaces on the connec tion flanges 4 Align flanges carefully before installing them 5 Clamp the product centrally between the piping with flanges 6 Centre the gaskets 7 Connect the valve flange and the piping flange u...

Page 20: ...l connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred direction when both digital inputs are present Ordering option Control module Preferred direction A0 Z0 OPEN A1 Z1 CLOSED A2 Z2 OPEN www gemu group com 20 29 GEMÜ 519 eSyLite 11 Electrical connection ...

Page 21: ...lity and guarantee will be void Only operate the manual override by hand because there is no mechanical stop 1 2 1 Remove the sealing plug 2 from the actuator cover 1 using an appropriate tool 3 OPEN CLOSED 2 Operate the manual override 3 with the hexagon socket WAF3 ð Turn clockwise to close the valve ð Turn anticlockwise to open the valve 12 Operation ...

Page 22: ...ltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is not suitable for the operating conditions Use an actuator that is designed for the operating conditions Foreign matter in the product Remove and clean the product Voltage is not connected Connect voltage The product leaks between actuator and valve body Bolting betwe...

Page 23: ...ssembled and checked for wear in the corresponding intervals 1 Have servicing and maintenance work performed by trained personnel 2 Wear appropriate protective gear as specified in plant op erator s guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEMÜ products which are always in the sam...

Page 24: ... b in place with appropriate tools which do not damage the spindle surfaces 9 Insert new sealing washer 4 in valve body 1 10 Mount actuator A see chapter Mounting the actuator 14 4 Mounting the actuator 1 Move the actuator A to the open position 2 Lubricate the thread of union nut a using a suitable lubric ant 3 Place actuator A on valve body 1 approx 90 in front of the end position orientation of...

Page 25: ...protection laws 17 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can be processed only when this note is completed If no return delivery note is included with the product GEMÜ cannot process credits or repair work but will dispose of the goods at the op...

Page 26: ...www gemu group com 26 29 GEMÜ 519 eSyLite 18 Declaration of Incorporation according to 2006 42 EC Machinery Directive 18 Declaration of Incorporation according to 2006 42 EC Machinery Directive ...

Page 27: ...19 eSyLite 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directive and 2014 30 EU EMC Directive 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directive and 2014 30 EU EMC Directive ...

Page 28: ...www gemu group com 28 29 GEMÜ 519 eSyLite 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directive and 2014 30 EU EMC Directive ...

Page 29: ...GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz Müller Straße 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 01 2022 88792748 ...

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