gefran GF LOOPER Installation And Operation Manual Download Page 5

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80954E_MHW_GF_LOOPER_01-2012_ENG

2 • INSTALLATION AND CONNECTION

This section contains the instructions necessary 

for correct installation of the GF_LOOPER into 

the machine control panel or the host system 

and for correct connection of the controller 

power supply, inputs, outputs and interfaces.

Before proceeding with installation read the 

following warnings carefully! 

Remember that lack of observation of these 

warnings could lead to problems of electrical safety 

and electromagnetic compatibility, as well as invali-

dating the warranty.

Electrical power supply

•  the GF_LOOPER is NOT equipped with an On/Off

  switch: the user must provide a two-phase

  disconnecting switch that conforms to the required

  safety standards (CE marking), to cut off the power

  supply upstream of the controller.

  The switch must be located in the immediate vicinity

  of the controller and must be within easy reach of the

 operator.

  One switch may control more than one instrument

•  if the controller is connected to NOT isolated electrical

  equipment (e.g. thermocouples), the earth connection

  must be made with a specific conductor to prevent

  the connection itself from coming directly through the

  machine structure.

•  if the GF_LOOPER is used in applications with risk of

  damage to persons, machinery or materials, it is

  essential to connect it up to auxiliary alarm

  equipment. It is advisable to make sure that alarm

  signals are also triggered during normal operation.

  The controller must NOT be installed in flammable or

  explosive environments; it may be connected to

  equipment operating in such atmospheres only by

  means of appropriate and adequate types of

  interface, conforming to the applicable safety

 standards.

Notes Concerning Electrical Safety and 

Electromagnetic Compatibility:

CE MARKING:  EMC Conformity (electromagnetic 

compatibility) 

in accordance with EEC Directive 2004/108/CE.

GF_LOOPER series are mainly designed to operate in 

industrial environments, installed on the switch boards 

or control panels of productive process machines or 

plants. As regards electromagnetic compatibility, the 

strictest generic standards have been adopted, as indi-

cated in the table below.

BT Conformity (low voltage) in accordance with 

Directive 2006/95/CE.

EMC conformity has been tested with the following 

connections.

Generic standards emission standard

for industrial environment

Emission enclosure

EN 61000-6-4

CISPR-11

generic norm

Class A

EMC EMISSION

EMC IMMUNITY

Programmable Controllers

ESD immunity

RF interference immunity

Radiofrequency interference

Burst immunity

Pulse immunity

Magnetic fields immunity

Voltage dips, short interruptions and voltage immunity tests

EN 61131-2

EN 61000-4-2

EN 61000-4-3

EN 61000-4-6

EN 61000-4-4

EN 61000-4-5

EN 61000-4-8

EN 61000-4-11

Product Standard

± 4 kV contact discharge

± 8 kV air discharge

10 V/m amplitude modulated

80 MHz-1 GHz

10 V/m amplitude modulated

1.4 GHz-2 GHz

3 V/m amplitude modulated

0.15 MHz-80 MHz

± 2 kV power line

± 1 kV signal line

0,5 kV common mode

100 A/m

100%U, 10ms

Low voltage directive safety

EN 61010-1

LOW VOLTAGE DIRECTIVE SAFETY

Table 1 - EMC Emission

Table 2 - EMC Immunity

Table 3 - LVD Safety

Summary of Contents for GF LOOPER

Page 1: ...ower supply 5 Notes concerning electrical safety and Electromagnetic compatibility 5 Instrument power supply 6 Inputs and outputs connection 6 Dimensions 7 Fixing 9 3 Technical Specifications 11 3 1 Display 11 3 2 CPU and Memory 11 3 3 Keyboard 11 3 4 User connections 12 3 4 1 Power supply port 13 3 4 2 RS 485 port 14 3 4 3 Ethernet port 14 3 4 4 USB port 15 3 4 5 Battery 15 3 4 6 Configuration 15...

Page 2: ...ty with regard to the use of its software on devices not supplied by Gefran S p A Windows is a registered trademark of Microsoft Corporation PREFACE This manual provides a detailed description of the main technical data of the various versions of Gefran s pro duct The following information is indispensable for the correct use of the GF_VEDO HL proper wiring correct jumper settings and the correct ...

Page 3: ...ror proof operation USER LEVEL AND MULTI LANGUAGE MANAGEMENT So that the GF_Looper may be used by operators of different nationalities multi language management provi des simple and intuitive video messages translated into the selected language Pre set password levels guarantee controlled access to the various functions according to the authorization assi gned to each operator DATA STORAGE Trend p...

Page 4: ...to the table below These details must always be kept close at hand and referred to the personnel involved in the event of help from Gefran Customer Service Assistance Check that the product is in perfect condition and was not damaged during shipment Make sure that the package also contains the fastening accessories and the installation user s manual Any inconsistencies omissions or evident signs o...

Page 5: ...e installed in flammable or explosive environments it may be connected to equipment operating in such atmospheres only by means of appropriate and adequate types of interface conforming to the applicable safety standards Notes Concerning Electrical Safety and Electromagnetic Compatibility CE MARKING EMC Conformity electromagnetic compatibility in accordance with EEC Directive 2004 108 CE GF_LOOPER...

Page 6: ...the instrument input and output lines Inputs and outputs connection To connect the analogue inputs strain gauge linear TC RTD the following is necessary physically separate the input cables from those of the power supply the outputs and the power connec tions use woven and screened cables with the screen earthed in one point only To connect the control outputs alarm contactors solenoid valves moto...

Page 7: ...7 80954E_MHW_GF_LOOPER_01 2012_ENG Dimensions All measurements are expressed in mm with tolerance of 0 5 GF_LOOPER 35CT dimensions Figure 2 Dimensions Figure 1 Dimensions and cut out ...

Page 8: ...8 80954E_MHW_GF_LOOPER_01 2012_ENG Figure 3 Dimensions and cut out GF_LOOPER 57CT dimensions Figure 4 Dimensions ...

Page 9: ...CT and GF_LOOPER 57CT are designed for front panel installation After making the opening shown on the template drawing fasten the instrument with the blocks required and sup plied with the product Figure 5 Panel mounting GF_LOOPER 35CT Figure 6 Panel mounting GF_LOOPER 57CT ...

Page 10: ...ollowing points make the edges of the hole for the panel perfectly smooth and flat tighten each fastening screw The terminals also have an O Ring inserted at the rear of the display frames Cleaning the device Clean the device only with a soft cloth and non abrasive neutral soap Do not use solvents Figure 7 O Ring cover ...

Page 11: ... in the lexan front panel 3 1 Display 35CT LCD liquid cristal display TFT Thick Film Transistor color displays measuring 3 5 57CT LCD liquid cristal display TFT Thick Film Transistor color displays measuring 5 7 3 2 CPUs and Memories The instruments are equipped with EP9307 processors with ARM9 core Memories 64MB FLASH mass 128MB SDRAM system 512KB cache ...

Page 12: ...r connections The user connections specified on Table 4 are made at the bottom by means of Gefran standard and custom con nectors Name Description 1 Power supply 2 USB 3 Ethernet 10 100 4 Serial RS485 5 BUS G 6 Rotary switch 7 Enabling battery Figure 9 Connectors Figure 10 Connectors ...

Page 13: ...l electronic devices of the control system must be grounded Ground the devices in a manner confor ming to applicable standards and regulations Max consumption GF_LOOPER 35CT Max consumption GF_LOOPER 57CT 240mA 5W 480mA 8 5W Figure 11 Power supply connector 1 2 3 Pin Name Description 1 24 VDC Positive feed 2 0 V GND 3 GND Ground To limit susceptibility to noise of the GF_LOOPER 57CT programmer you...

Page 14: ... Pin Name Description 1 GND 2 Tx Rx Data reception transmission A 3 Tx Rx Data reception transmission B 4 V reserved Figura 14 Ethernet port connections Table 6 Signal assignment of the Ethernet port Pin Name Description 1 TX_D Transmit data 2 TX_D Transmit data 3 RX_D Receive data 4 N C Not connected 5 N C Not connected 6 RX_D Receive data 7 N C Not connected 8 N C Not connected 3 4 3 Ethernet po...

Page 15: ...r disabled on the model GF_LOOPER by inserting a jumper in the appropriate posi tion ON OFF Figure 17 Battery connector 3 4 6 Configuration GF_LOOPER 35CT and GF_LOOPER 57CT controller programmers are configurable via a specific menu The user accesses the menu by pressing keys F1 and F6 on the GF_LOOPER when requested when the control ler is started or by setting the rotary switch to position F Th...

Page 16: ... O10 PE M M DI1 DI2 I5 I5 I6 I6 I7 I7 I8 I8 I1 I1 IN1 I2 I2 IN2 I3 I3 IN3 I4 I4 IN4 RN ER DI1 01 02 03 04 01 02 03 04 DI2 L L C1 O5 O6 O7 O8 C9 O9 C10 O10 PE M M DI1 DI2 I5 I5 I6 I6 I7 I7 I8 I8 I1 I1 IN1 I2 I2 IN2 I3 I3 IN3 I4 I4 IN4 RN ER DI1 01 02 03 04 01 02 03 04 DI2 L L C1 O5 O6 O7 O8 C9 O9 C10 O10 PE M M DI1 DI2 I5 I5 I6 I6 I7 I7 I8 I8 I1 I1 IN1 I2 I2 IN2 I3 I3 IN3 I4 I4 IN4 RN ER DI1 01 02 ...

Page 17: ...01 2012_ENG OPERATIVE NOTES The GF_LOOPER uses external units GFX4 GFX4 IR GFXTERMO4 See the relevant documentation for electrical connections for the above modules units and to set any parameters not mentioned in this manual ...

Page 18: ...cessor Type EP9307 Cirrus Logic Memory System 128MB SDRAM User 512KB SRAM Mass 64MB FLASH Peripherals Ethernet Ethernet 10 100 Mbps Base T RJ45 connector with led Serial RS485 RS485 optically isolated baud rate 9 6 115 kBaud RJ10 4p4c connector USB port USB 2 0 HOST 500mA type A a 4 pin connector other informations Power supply 24Vdc 25 3 pin female screw type connector Max consumption 240mA 5W 35...

Page 19: ...2012_ENG Optional Units Modules Unit for distributed control GFX4 GFX4 IR 4 zone modular power controller GFXTERMO4 Modular controller with 4 control zones see the individual data sheets for characteristics of modular controllers ...

Page 20: ...out any need for maintenance apart from the usual ope rations of cleaning the faceplate and if necessary the internal parts of the instrument Cleaning the Controller To clean the faceplate and the case use only a cloth dampened in water or ethyl alcohol Do not use hydrocarbon based solvents trichiorethylene petrol etc Do not use compressed air to remove dust from the electronic circuit boards if n...

Page 21: ... essential to quote the order code each time the Gefran Customer Care Service is contacted for assistance with any problems Order code Kindly contact GEFRAN for information on the availability of codes LX0 GF_LOOPER DISPLAY 35CT 3 5 color touch screen Fieldbus with backplane L BUS4 slot 4 0 None Additional SW options 0 None LEXAN G Gefran N Neutral the GFX4 GFX4 IR GFXTERMO4 models are ordered sep...

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