gefran GF LOOPER Installation And Operation Manual Download Page 3

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80954E_MHW_GF_LOOPER_01-2012_ENG

1 • PRELIMINARY INSTRUCTIONS

This section contains information and warnings of a general nature which should be read before procee-

ding with controller installation, configuration and use.

General description

GF_Looper is an advanced series of multichannel con-

trollers, offered in configurations of up to 16 channels and 

structured for simple use and complete functionality for 

managing a wide range of applications.

GRAPHIC INTERFACE

The operator interface, based on LCD TFT color touch 

screen (3.5” and 5.7”) offers maximum simplicity of use.

A series of graphic pages structured with different details 

provide complete monitoring of GF_Looper operation.

Icons facilitate access to the graphic pages, making navi-

gation immediate and reliable.

Group pages offer an overview of enabled zones, with 

display of principal data such as PV, SP, output power, 

state of main alarms.

To simplify a few repetitive operations, the group page 

offers a control to activate/deactivate control actions for 

all configured zones, a control (Up/Down) for synchroni-

zed change of all work Set Points in control zones, and 

selection between SP and SP2 for immediate production 

change.

Detail pages of single control zones provide a complete 

view of the state of all standard control parameters, such 

as PID and alarm thresholds.

Any fault conditions, such as broken or short-circuited 

sensor, or partial or total load interrupt, are displayed 

both as alarms and graphically with dedicated icons.

ALARM AND RECIPE MANAGEMENT

Integrated alarms management combined with an alarm 

notice on all pages provides an immediate check of work 

conditions of the controlled process.

An acknowledgement and deletion command is provided 

for all alarms.

For recipes, the work parameters of all configured zones 

can be saved to file.

This management simplifies machine setup operations in 

case of production changes and guarantees error-proof 

operation.

USER LEVEL AND MULTI-LANGUAGE MANAGEMENT  

So that the GF_Looper may be used by operators of 

different nationalities, multi-language management provi-

des simple and intuitive video messages translated into 

the selected language. 

Pre-set password levels guarantee controlled access to 

the various functions according to the authorization assi-

gned to each operator.

DATA STORAGE

Trend pages with variable selection and sampling time 

configuration (min/sec) offer paperless recording fun-

ctions.

Storage of sampled Trend data on file also provides inte-

grated DataLogging functions. 

DataLogging values can be exported to .CSV file and 

transferred to PC on a USB drive. Start/Stop recording 

commands let you optimize the number of stored data 

for better analysis.

REMOTE ACCESS

An Ethernet connection with Modbus TCP protocol provi-

des an efficient tool to link GF_Looper to HMI acquisition 

or supervision systems.

A complete map of variables with all general information 

on GF_Looper operation and configuration is provided for 

data exchange with a Modbus TCP master. 

For remote diagnostics or machine setup functions, 

there is a simple solution based on the graphic part of 

GF_Looper that uses a Windows PC with Ethernet con-

nection to the field instrument. 

CONTROLLER

Advanced control algorithms provide excellent manage-

ment of process variables.

Various types of control are possible: ON/OFF, P, PI, 

PID, both heat or cool only and heat+cool.

In addition, cooling can be set by specifying the fluid 

used: air, oil, water.

Calculation of the best process parameters is extremely 

rapid and efficient thanks to the use of sophisticated 

automatic tuning processes.

The use of advanced tuning lets you check the best PID 

parameters under all conditions.

ALARMS

Two alarm thresholds (minimum and maximum) for 

each zone.

For each alarm, you can select:

- the control variable to be assigned

- the threshold value 

- the hysteresis value 

- 5 properties (with latch, disable at power-on, deviation/

symmetrical, absolute/relative, direct/inverse).

LBA, HB, SBR alarms can be set; the presence of the 

alarm is displayed on the screen via LEDs.

Summary of Contents for GF LOOPER

Page 1: ...ower supply 5 Notes concerning electrical safety and Electromagnetic compatibility 5 Instrument power supply 6 Inputs and outputs connection 6 Dimensions 7 Fixing 9 3 Technical Specifications 11 3 1 Display 11 3 2 CPU and Memory 11 3 3 Keyboard 11 3 4 User connections 12 3 4 1 Power supply port 13 3 4 2 RS 485 port 14 3 4 3 Ethernet port 14 3 4 4 USB port 15 3 4 5 Battery 15 3 4 6 Configuration 15...

Page 2: ...ty with regard to the use of its software on devices not supplied by Gefran S p A Windows is a registered trademark of Microsoft Corporation PREFACE This manual provides a detailed description of the main technical data of the various versions of Gefran s pro duct The following information is indispensable for the correct use of the GF_VEDO HL proper wiring correct jumper settings and the correct ...

Page 3: ...ror proof operation USER LEVEL AND MULTI LANGUAGE MANAGEMENT So that the GF_Looper may be used by operators of different nationalities multi language management provi des simple and intuitive video messages translated into the selected language Pre set password levels guarantee controlled access to the various functions according to the authorization assi gned to each operator DATA STORAGE Trend p...

Page 4: ...to the table below These details must always be kept close at hand and referred to the personnel involved in the event of help from Gefran Customer Service Assistance Check that the product is in perfect condition and was not damaged during shipment Make sure that the package also contains the fastening accessories and the installation user s manual Any inconsistencies omissions or evident signs o...

Page 5: ...e installed in flammable or explosive environments it may be connected to equipment operating in such atmospheres only by means of appropriate and adequate types of interface conforming to the applicable safety standards Notes Concerning Electrical Safety and Electromagnetic Compatibility CE MARKING EMC Conformity electromagnetic compatibility in accordance with EEC Directive 2004 108 CE GF_LOOPER...

Page 6: ...the instrument input and output lines Inputs and outputs connection To connect the analogue inputs strain gauge linear TC RTD the following is necessary physically separate the input cables from those of the power supply the outputs and the power connec tions use woven and screened cables with the screen earthed in one point only To connect the control outputs alarm contactors solenoid valves moto...

Page 7: ...7 80954E_MHW_GF_LOOPER_01 2012_ENG Dimensions All measurements are expressed in mm with tolerance of 0 5 GF_LOOPER 35CT dimensions Figure 2 Dimensions Figure 1 Dimensions and cut out ...

Page 8: ...8 80954E_MHW_GF_LOOPER_01 2012_ENG Figure 3 Dimensions and cut out GF_LOOPER 57CT dimensions Figure 4 Dimensions ...

Page 9: ...CT and GF_LOOPER 57CT are designed for front panel installation After making the opening shown on the template drawing fasten the instrument with the blocks required and sup plied with the product Figure 5 Panel mounting GF_LOOPER 35CT Figure 6 Panel mounting GF_LOOPER 57CT ...

Page 10: ...ollowing points make the edges of the hole for the panel perfectly smooth and flat tighten each fastening screw The terminals also have an O Ring inserted at the rear of the display frames Cleaning the device Clean the device only with a soft cloth and non abrasive neutral soap Do not use solvents Figure 7 O Ring cover ...

Page 11: ... in the lexan front panel 3 1 Display 35CT LCD liquid cristal display TFT Thick Film Transistor color displays measuring 3 5 57CT LCD liquid cristal display TFT Thick Film Transistor color displays measuring 5 7 3 2 CPUs and Memories The instruments are equipped with EP9307 processors with ARM9 core Memories 64MB FLASH mass 128MB SDRAM system 512KB cache ...

Page 12: ...r connections The user connections specified on Table 4 are made at the bottom by means of Gefran standard and custom con nectors Name Description 1 Power supply 2 USB 3 Ethernet 10 100 4 Serial RS485 5 BUS G 6 Rotary switch 7 Enabling battery Figure 9 Connectors Figure 10 Connectors ...

Page 13: ...l electronic devices of the control system must be grounded Ground the devices in a manner confor ming to applicable standards and regulations Max consumption GF_LOOPER 35CT Max consumption GF_LOOPER 57CT 240mA 5W 480mA 8 5W Figure 11 Power supply connector 1 2 3 Pin Name Description 1 24 VDC Positive feed 2 0 V GND 3 GND Ground To limit susceptibility to noise of the GF_LOOPER 57CT programmer you...

Page 14: ... Pin Name Description 1 GND 2 Tx Rx Data reception transmission A 3 Tx Rx Data reception transmission B 4 V reserved Figura 14 Ethernet port connections Table 6 Signal assignment of the Ethernet port Pin Name Description 1 TX_D Transmit data 2 TX_D Transmit data 3 RX_D Receive data 4 N C Not connected 5 N C Not connected 6 RX_D Receive data 7 N C Not connected 8 N C Not connected 3 4 3 Ethernet po...

Page 15: ...r disabled on the model GF_LOOPER by inserting a jumper in the appropriate posi tion ON OFF Figure 17 Battery connector 3 4 6 Configuration GF_LOOPER 35CT and GF_LOOPER 57CT controller programmers are configurable via a specific menu The user accesses the menu by pressing keys F1 and F6 on the GF_LOOPER when requested when the control ler is started or by setting the rotary switch to position F Th...

Page 16: ... O10 PE M M DI1 DI2 I5 I5 I6 I6 I7 I7 I8 I8 I1 I1 IN1 I2 I2 IN2 I3 I3 IN3 I4 I4 IN4 RN ER DI1 01 02 03 04 01 02 03 04 DI2 L L C1 O5 O6 O7 O8 C9 O9 C10 O10 PE M M DI1 DI2 I5 I5 I6 I6 I7 I7 I8 I8 I1 I1 IN1 I2 I2 IN2 I3 I3 IN3 I4 I4 IN4 RN ER DI1 01 02 03 04 01 02 03 04 DI2 L L C1 O5 O6 O7 O8 C9 O9 C10 O10 PE M M DI1 DI2 I5 I5 I6 I6 I7 I7 I8 I8 I1 I1 IN1 I2 I2 IN2 I3 I3 IN3 I4 I4 IN4 RN ER DI1 01 02 ...

Page 17: ...01 2012_ENG OPERATIVE NOTES The GF_LOOPER uses external units GFX4 GFX4 IR GFXTERMO4 See the relevant documentation for electrical connections for the above modules units and to set any parameters not mentioned in this manual ...

Page 18: ...cessor Type EP9307 Cirrus Logic Memory System 128MB SDRAM User 512KB SRAM Mass 64MB FLASH Peripherals Ethernet Ethernet 10 100 Mbps Base T RJ45 connector with led Serial RS485 RS485 optically isolated baud rate 9 6 115 kBaud RJ10 4p4c connector USB port USB 2 0 HOST 500mA type A a 4 pin connector other informations Power supply 24Vdc 25 3 pin female screw type connector Max consumption 240mA 5W 35...

Page 19: ...2012_ENG Optional Units Modules Unit for distributed control GFX4 GFX4 IR 4 zone modular power controller GFXTERMO4 Modular controller with 4 control zones see the individual data sheets for characteristics of modular controllers ...

Page 20: ...out any need for maintenance apart from the usual ope rations of cleaning the faceplate and if necessary the internal parts of the instrument Cleaning the Controller To clean the faceplate and the case use only a cloth dampened in water or ethyl alcohol Do not use hydrocarbon based solvents trichiorethylene petrol etc Do not use compressed air to remove dust from the electronic circuit boards if n...

Page 21: ... essential to quote the order code each time the Gefran Customer Care Service is contacted for assistance with any problems Order code Kindly contact GEFRAN for information on the availability of codes LX0 GF_LOOPER DISPLAY 35CT 3 5 color touch screen Fieldbus with backplane L BUS4 slot 4 0 None Additional SW options 0 None LEXAN G Gefran N Neutral the GFX4 GFX4 IR GFXTERMO4 models are ordered sep...

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