gefran ADL500 Quick Start Up Manual, Specification And Installation Download Page 3

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ADL500 • Quick installation guide - Specifications and connection

Sommario

Information about this manual ....................................................................................................... 2

1 - Safety Precautions ..................................................................................................................... 5

1.1 Symbols used in the manual ............................................................................................................................................... 5

1.2 Safety precaution ................................................................................................................................................................. 5

1.3 General warnings ................................................................................................................................................................ 6

1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes ...................................... 7

1.5 Disclaimer ............................................................................................................................................................................ 7

2 - Introduction to the product ........................................................................................................ 8

2.1 Dedicated features .............................................................................................................................................................. 9

2.2 Identification of components

.............................................................................................................................................. 10

2.3 Product identification

......................................................................................................................................................... 11

3 - Transport and storage .............................................................................................................. 12

3.1 General ..............................................................................................................................................................................12

3.2 Permissible Environmental Conditions .............................................................................................................................. 12

4 - Specification

............................................................................................................................. 13

4.1 Environmental Conditions .................................................................................................................................................. 13

4.2 Standards ..........................................................................................................................................................................13

4.3 Control modes ................................................................................................................................................................... 13

4.4 Precision ............................................................................................................................................................................13

4.4.1 Speed control .....................................................................................................................................................................................13

4.4.2 Speed control limits ............................................................................................................................................................................13

4.4.3 Torque control .....................................................................................................................................................................................14

4.4.4 Current rating .....................................................................................................................................................................................14

4.5 Input electrical data ........................................................................................................................................................... 14

4.6 Output electrical data ......................................................................................................................................................... 15

4.6.1 Derating values in overload condition ................................................................................................................................................15

4.6.2 Derating values for switching frequency.............................................................................................................................................15

4.6.3 K

: Ambient temperature reduction factor ..........................................................................................................................................16

4.7 Voltage level of the inverter for safe operations ..................................................................................................................... 16

4.8 No-load consumption (Energy rating) ...................................................................................................................................... 16

4.9 Cooling ..............................................................................................................................................................................16

4.10 Weights and dimensions.................................................................................................................................................. 17

5 - Options ...................................................................................................................................... 18

5.1 External fuses .................................................................................................................................................................... 18

5.1.1 Network side fuses (F1) .....................................................................................................................................................................18

5.2 Input chokes ...................................................................................................................................................................... 18

5.2.1 AC input chokes .................................................................................................................................................................................18

5.2.2 DC input chokes .................................................................................................................................................................................18

5.3 AC output chokes .............................................................................................................................................................. 19

5.4 External braking resistors .................................................................................................................................................. 19

5.5 EMC Filter ..........................................................................................................................................................................20

5.6 Ultracapacitor energy storage module ............................................................................................................................... 21

6 - Mechanical installation ............................................................................................................ 22

6.1 Maximum inclination and assembly clearances ................................................................................................................ 22

6.2 Fastening positions ............................................................................................................................................................ 23

7 - Wiring Procedure ...................................................................................................................... 24

7.1 Location and identification of terminals and LEDs

............................................................................................................ 26

7.2 Power section .................................................................................................................................................................... 27

7.2.1 Power terminals and connection ........................................................................................................................................................27

7.2.2 Cable cross-sections ..........................................................................................................................................................................27

7.2.3 Connection of shielding (recommended)............................................................................................................................................27

7.2.4 EMC guide line ...................................................................................................................................................................................28

7.2.5 Block diagram of power section .........................................................................................................................................................28

7.2.6 Internal EMC filter (standard)

.............................................................................................................................................................29

7.2.7 Connection of AC and DC chokes (optional) ......................................................................................................................................29

7.3 Regulation section ............................................................................................................................................................. 30

7.3.1 Cable cross-sections ..........................................................................................................................................................................30

7.3.2 I/O and Relays connection .................................................................................................................................................................30

7.3.3 Feedback Connection ........................................................................................................................................................................31

7.3.3.1 Phasing ......................................................................................................................................................................................................................37

7.3.4 +24V supply connection .....................................................................................................................................................................38

7.3.5 Safety STO connection (SFTY-STO) ..................................................................................................................................................38

Summary of Contents for ADL500

Page 1: ... Quick start up guide Specification and installation Vector inverter for lifts with synchronous asynchronous motors ADL500 ...

Page 2: ...ee section 2 3 of this manual or on parameter PAR 174 Firmware Version DRIVE INFO menu General information Note In industry the terms Inverter Regulator and Drive are sometimes interchanged In this document the term Drive will be used Before using the product read the safety instruction section carefully Keep the manual in a safe place and available to engineering and installation personnel during...

Page 3: ...mperature reduction factor 16 4 7 Voltage level of the inverter for safe operations 16 4 8 No load consumption Energy rating 16 4 9 Cooling 16 4 10 Weights and dimensions 17 5 Options 18 5 1 External fuses 18 5 1 1 Network side fuses F1 18 5 2 Input chokes 18 5 2 1 AC input chokes 18 5 2 2 DC input chokes 18 5 3 AC output chokes 19 5 4 External braking resistors 19 5 5 EMC Filter 20 5 6 Ultracapac...

Page 4: ... 8 2 5 FIND function 53 8 2 6 Parameter modification 53 8 2 7 How to save parameters 55 8 2 8 Configuration of the display 56 8 2 8 1 Language selection 56 8 2 8 2 Access level selection 56 8 2 9 Startup display 56 8 2 10 Back lighting of the display 56 8 2 11 Alarms 57 8 2 11 1 Alarm reset 57 8 2 12 Messages 57 8 2 13 Saving and recovery of new parameter settings 58 8 2 14 Saving and recovery of ...

Page 5: ...ve the following qualifications trained in rendering first aid trained in the proper care and use of protective equipment in accordance with established safety procedures trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures Personne qualifiée Aux fins de ce manuel d instructions le terme personne qualifiée désig...

Page 6: ...d may cause accidental movements if it has not been disconnected from the mains supply En cas de panne et même désactivé le drive peut provoquer des mouvements fortuits s il n a pas été débranché de l alimentation secteur Electrical Shock The DC link capacitors remain charged at a hazardous voltage even after cutting off the power supply Never open the device or covers while the AC Input power sup...

Page 7: ...g of the input and output power terminals Use UL cables rated at 75 C and round crimping terminals if necessary If you choose to crimp the terminals use a tool recommended by the terminal manufacturer Field wiring terminals shall be used with the tightening torque specified in 7 2 2 Cable cross sections on page 27 Over voltage control For Canadian installations only CSA requirements the use of a C...

Page 8: ... SLS and closed loop FOC Motor Type Asynchronous Asynchronous Synchronous Asynchronous Synchronous Max Output Frequency 300Hz 300Hz 300Hz Switching Frequency 10kHz default 10kHz default 10kHz default Overload 183 x 10 s 183 x 10 s 183 x 10 s 200 x 2 s Braking Unit Integrated Integrated Integrated EMI filter Integrated ADL510 F models Integrated ADL530 F models Integrated ADL550 F models Choke Inte...

Page 9: ...floor with internal position regulator and saving of floor distances system autotuning In preparation Yes Yes Lift sequence Typical sequence of input output signals used in civil lift engineering applications such as I O management brak ing output contactor and door control Yes Yes Yes Parameters in linear unit Possibility of selecting different engineering units also with values for the US for th...

Page 10: ...voltage 2 Mains choke see chapter 5 2 Input chokes on page 18 3 Three phase rectifier bridge Converts AC voltage into DC voltage via a three phase full wave bridge 4 Intermediate circuit With pre load resistor and levelling capacitors DC voltage Udc 2 x mains voltage Uln 5 IGBT inverter bridge Converts DC voltage into three phase AC voltage with variable amplitude and frequency 6 Configurable cont...

Page 11: ... Supply module EMS integrated Rated voltage 4 230 400 480Vac three phase EMI Filter F integrated Lift application L included Braking unit X not included B included Keypad X without integrated keypad Inverter power in kW 040 4kW 055 5 5kW 075 7 5kW 110 11kW 150 15kW 185 18 5kW 220 22kW 300 30kW 370 37kW 450 45kW 550 55kW 750 75kW Mechanical dimensions of the drive 1 size 1 2 size 2 3 size 3 4 size ...

Page 12: ...s taken in packing the ADL Drives and preparing them for delivery They should only be transported with suitable transport equipment see weight data Observe the instructions printed on the packaging This also applieswhen the device is unpacked and installed in the control cabinet Upon delivery check the following the packaging for any external damage whether the delivery note matches your order Ope...

Page 13: ...Class 1K3 Maximum period of inactivity 12 months 4 2 Standards Climatic conditions EN 60721 3 3 Electrical safety EN 61800 5 1 ASME17 5 CSA B44 1 UL840 degree of pollution 2 EMC compatibility EN 12015 with integrated filter EN 12016 Kit Power Shield recommended IEC EN 61800 3 Protection degree IP20 Approvals EC Directive LVD 2014 35 EU EMC 2014 30 EU Lift 2014 33 EU RoHS 2011 65 EU EN 50581 2012 O...

Page 14: ...Input frequency Overvoltage threshold Undervoltage threshold Effective input current In In out DC Link Capacity Hz Vdc Vdc 230 Vac A 400 Vac A 480 Vac A µF ADL5 4 3ph 1040 50 60 Hz 2 820 Vdc 480 Vac 470 Vdc 460 Vac 450 Vdc 400 Vac 391 Vdc 380 Vac 371 Vdc 230 Vac 225 Vdc 12 11 10 470 1055 17 16 15 680 1075 23 22 20 680 2110 31 29 26 1020 2150 42 40 37 1500 ADL500 can only operate on IT networks dev...

Page 15: ... 22 5 5 11 15 0 95 1 0 90 1 2 2150 32 32 28 8 7 5 15 20 0 95 1 0 90 1 2 1 Kv Derating factor for mains voltage at 460Vac and power supply from AFE200 2 Kt ADL550 no derating 3 Kt ADL510 ADL530 Derating factor for ambient temperature of 50 C 1 every C above 40 C 4 Kalt Derating factor for installation at altitudes above 1000 meters a s l Value to be applied 1 2 each 100 m increase above 1000 m E g ...

Page 16: ...ount the time to turn off an inverter supplied at 460 Vac 10 without any options time indicated for disabled inverter condition 4 8 No load consumption Energy rating Size No of pre loads allowed Power on time secs Stand by consumption Fan Off W Fan consumption W Stand by consumption Fan On W ADL5 4 3ph 1040 1 each 20 sec 5 abt 20 8 28 1055 1 each 20 sec 5 abt 20 10 30 1075 1 each 20 sec 5 abt 20 1...

Page 17: ...PAD 151 Sizes Dimensions Width x Height x Depth Weight mm inches kg lbs ADL510 1 ADL530 1 ADL550 1 162 x 340 x 151 6 38 x 13 38 x 5 9 5 5 12 1 Figure 4 9 2 Size 2 dimensions 162 390 46 5 115 375 115 A B 5 5 7 5 5 5 8 5 12 R 2 7 5 R 2 7 5 1 1 A 1 1 B 151 166 WITH KEYPAD Sizes Dimensions Width x Height x Depth Weight mm inches kg lbs ADL510 2 ADL530 2 ADL550 2 162 x 390 x 151 6 38 x 15 35 x 5 94 7 0...

Page 18: ...ing sizes 22kW DC input inductance see paragraph 5 2 2 sizes 30kW AC input inductance see paragraph 5 2 1 5 2 1 AC input chokes Size Effective input current In 400V 50Hz with AC input chokes A Model Code Dimensions Width x Height x Depth mm inches Weight kg lbs ADL5 4 3ph 1040 9 LR3y 2040 S7AAG 120 x 125 x 65 4 7 x 4 9 x 2 6 2 4 4 1055 13 5 LR3y 2055 S7AB5 120 x 125 x 75 4 7 x 4 9 x 2 6 2 2 4 4 10...

Page 19: ... 5 4 1 Recommended combination Size List and technical data of standard external resistors Resistor type Code Q ty Max overload 1 service 10 Ebr kJ Max overload 30 service 25 Ebr kJ Pnbr W Rbr Ω Housing Dimensions Width x Height x Depth mm Weight kg ADL5 4 3ph LOW DEMAND 1040 RFPR 750 D 68R S8SZ3 1 7 5 38 425 68 IP44 245 x 75 x 100 2 7 1055 RFPR 750 D 68R S8SZ3 1 7 5 38 425 68 IP44 245 x 75 x 100 ...

Page 20: ... doit être utilisé conjointement à celui du dispositif de protection thermique 5 5 EMC Filter The ADL F models are standard equipped with an internal EMC filter to ensure compliance with the EN 12015 standard Shielded motor power cables with a maximum length of 10 m must be used and the shielding must be grounded at both ends ...

Page 21: ...35 UE EN 50178 1998 Electromagnetic Compatibility Directive 2014 30 UE EN 12015 2014 EN 12016 2014 Altri dati tecnici si possono rilevare dal catalogo del costruttore Epic Power Converters S L Abbinamento consigliato Sizes ADL5 4 3ph Energy Recovery System module Maximum cable cross section flexible conductor Model Q ty mm2 AWG 1040 ERS 2G 1 4 10 1055 ERS 2G 1 4 10 1075 ERS 2G 1 4 10 2110 ERS 2G 1...

Page 22: ...erature permise est dépassée Be sure to remove the desicant dryer packet s when unpacking the Drive If not removed these packets may become lodged in the fan or air passages and cause the Drive to overheat Lors du déballage du drive retirer le sachet déshydraté Si celui ci n est pas retiré il empêche la ventilation et provoque une surchauffe du drive Protect the device from impermissible environme...

Page 23: ... 2 Size 2 Grandeur 2 Größe 2 Tamaño 2 Taglia 1 Size 1 Grandeur 1 Größe 1 Tamaño 1 A B 1 2 3 4 5 Taglie Sizes Grandeurs Größen Tamaños 6 5 7 5 6 5 8 5 14 Recommended screws for fastening Size 1 ADL5 1 4 x M5 x 12 mm screws Grover spring lock washer flat washer Size 2 ADL5 2 4 x M5 x 12 mm screws Grover spring lock washer flat washer Note Other dimensions see chapter 4 10 Weights and dimensions on p...

Page 24: ...inverter for safe operations on page 16 Ne jamais ouvrir l appareil lorsqu il est suns tension Le temps minimum d attente avant de pouvoir travailler sur les bornes ou bien à l intérieur de l appareil est indiqué dans la section 4 7 Voltage level of the inverter for safe operations on page 16 Do not touch or damage any components when handling the device The changing of the isolation gaps or the r...

Page 25: ...e connected to the output of the drive terminals U2 V2 W2 The parallel connection of several drives via the outputs and the direct connection of the inputs and outputs bypass are not permissible Aucune tension ne doit être appliquée sur la sortie du convertisseur bornes U2 V2 et W2 Il n est pas permis de raccorder la sortie de plusieurs convertisseurs en parallèle ni d effectuer une connexion dire...

Page 26: ...s Yes 06 XE XER Encoder terminals 7 3 3 Feedback Connection on page 31 Yes Yes Yes 07 T1 Digital input terminal 7 3 2 I O and Relays connection on page 30 Yes Yes Yes T2 Analogue input terminal and motor PTC T3 Relay output terminal T4 Digital and 24V input enable reference terminal 08 RJ45 terminal KB ADL500 optional keypad 7 6 Optional Keypad interface RJ45 connector on page 41 Yes Yes Yes 09 EX...

Page 27: ... sections Sizes Terminals L1 L2 L3 BR1 BR2 C1 C D U V W EM Maximum cable cross section flexible conductor Recommended stripping Recommended terminal Tightening torque min mm2 AWG mm mm Nm 1040 4 10 8 None pin 0 5 0 6 1055 4 10 8 None pin 0 5 0 6 1075 4 10 8 None pin 0 5 0 6 2110 16 6 10 None pin 1 2 1 5 2150 16 6 10 None pin 1 2 1 5 Sizes Terminals on structural work Cable cross section Lock screw...

Page 28: ...in the cubicle are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitted to the coils Varistor suppressors are also effective This is important when the contactors are controlled from the inverter relay Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps Use power shield kit to connect shi...

Page 29: ... requirements means the drive can be incorporated into lift systems built to EN 12015 7 2 7 Connection of AC and DC chokes optional For three phase ADL500 only The drive can use both a three phase choke on the AC power line and for 1040 2150 sizes only a DC choke between terminals C1 and C Refer to chapter 5 2 Input chokes on page 18 for the recommended connections If no DC choke is used on 1040 2...

Page 30: ...s Yes Yes T1 terminal Digital inputs Pin Signal Description Command Associated parameter ADL510 ADL530 ADL550 1 DI_8 Digital input 8 Contactor feedback Yes Yes Yes 2 DI_7 Digital input 7 Feedback brake Yes Yes Yes 3 DI_6 Digital input 6 Multispeed 2 Yes Yes Yes 4 DI_5 Digital input 5 Multispeed 1 Yes Yes Yes 5 DI_4 Digital input 4 Multispeed 0 Yes Yes Yes 6 DI_3 Digital input 3 Emergency Yes Yes Y...

Page 31: ...SIN CK Channel Sen Clock x x IN OUT Yes Yes 8 Z Channel Z x x x x IN Yes Yes Yes 9 Z Channel Z x x x x IN Yes Yes Yes 10 B Channel B x x x x IN Yes Yes Yes 11 B Channel B x x x x IN Yes Yes Yes 12 A Channel A x x x x IN Yes Yes Yes 13 A Channel A x x x x IN Yes Yes Yes 14 0VE Encoder reference x x x x OUT Yes Yes Yes 15 VE Encoder supply x x x x OUT Yes Yes Yes Figure 7 3 2 Connection of shielding...

Page 32: ...on is shown in parameter 2172 SpdFbkLoss code If the encoder is not used by the regulation algorithm the drive still manages the encoder position reading but does not generate an alarm in case of malfunctioning 1 Connection SinCos encoder ADL510 ADL530 Connection SinCos encoder 2 Freeze ADL550 Technical specification Channels A A B B Z Z Sin Sin Cos Cos differential Management of loss of encoder s...

Page 33: ...Connection of shielding see figure 7 3 2 on ADL550 only 3 Connection EnDat Encoder ADL510 ADL530 Connection EnDat Encoder 2 Freeze ADL550 Technical specification Channels A A B B differential Management of loss of encoder signals Max frequency 200 kHz check the number of encoder impulses according to the maximum speed Number of impulses min 128 max 16384 automatic recognition at initialisation Ele...

Page 34: ...e length of the encoder cable and load current Cable length max 100mt see encoder cable length section Absolute channels CK CK DT DT differential RS 485 Management of loss of encoder signals Interface BiSS Rev C6 single multi turn point to point network Max frequency 10 MHz up to 100 m cable length Number of bits 64 max Figure 7 3 6 Connection Encoder Biss 2 Freeze DT DT CK CK A A 0VE out VE out V...

Page 35: ... 5 V Load capacity 13 mA 5 5 V Zin 300Ω Programmable internal power supply min 5 2 V max 20V default 5 2 V Imax 150 mA The internal power supply of the encoder can be selected from the keypad ENCODER menu parameter Encoder supply PAR 2102 to balance the loss of voltage due to the length of the encoder cable and load current PAR 2102 Encoder supply range min 5 2V max 20V step of 0 1V default 5 2V C...

Page 36: ...ut can be repeated with a programmable divider The encoder output signals are available on the XER connector Figure 7 3 10 Repeat Encoder 20 21 22 23 B out B out A out A out XER Connection of shielding see figure 7 3 2 Technical specification Channels A A B B differential line drivers optoisolated Max frequency 200 kHz Number of impulses 1 1 1 2 1 4 1 8 repeat default 1 1 Electrical interface TTL ...

Page 37: ...92 Autophase still static phasing this procedure must be performed with the motor still and brake applied Rotation phasing This procedure is based on the possibility of moving the motor by a maximum angle of two pole pairs to find correct encoder phasing cross check the available encoder and motor data and if the encoder count direction does not match the phase sequence of the motor power supply c...

Page 38: ...as shown in the typical connection diagrams in chapter 7 9 Connection diagrams on page 42 Safety management is integrated in the firmware The Safety must be enabled to enable the drive The drive is disabled if the Safety enable command is removed while it is enabled To re enable the drive re enable the Safety then remove and re send both the Enable and Start commands 7 3 6 Led Note For terminal lo...

Page 39: ...address NETWORK CONFIG 9558 IP Netmask set Valid only if static assignment is selected Statically configured IP netmask NETWORK CONFIG 9560 IP Gateway set Valid only if static assignment is selected Statically configured IP gateway The following are read only parameters Menu Parameter Description NETWORK CONFIG 9562 Current IP Address IP address acquired by ADL500 NETWORK CONFIG 9600 First part of...

Page 40: ...tifier The integrated CANopen interface has been developed as a Minimum Capability Device Data are exchanged cyclically the master reads the data made available by the slaves and writes the reference data to the slaves The interface is provided with functional isolation 1 kV Connection is via the CAN connector and no power supply is required Terminal Name Function Cable cross section L CAN_L CAN_L...

Page 41: ...f terminals and LEDs on page 26 Connection to a PC is not possible with this USB port USB 2 0 port for saving data to a common USB memory Type A connector Max current available 150 mA The USB memory device must be formatted in FAT 32 For additional information see chapter 8 2 14 Saving and recovery of new parameter settings on USB on page 58 7 8 Wi Fi module port Note For port location see section...

Page 42: ...1 Digital input 8 Digital input 7 Digital input 6 Digital input 5 Digital input 4 EN HW DICM 0 V 24 V_EXT 56 57 55 54 Relay 1 Relay 2 11 12 24V_OUT 0V 24V _OUT 0V 24V 1 Isolated power supply for Inputs Outputs 6 Digital input 3 7 Digital input 2 8 Digital input 1 Resettable fuse SAFETY EN SAFETY EN SAFETY OK1 SAFETY OK2 SAFETY STO AD550 only 53 52 51 50 Relay 3 Relay 4 0V_ SHIELD EN EN OK1 OK2 PTC...

Page 43: ...l USB 2 0 DI4X 1 DI3X 2 DI2X 3 DI1X 4 DICM 5 EXP 4DI 2RO optional RO_5O 1 RO_5C 2 RO_6O 3 RO_6C 4 1 2 3 4 MOT MOT AI_1P AI_1N Motor PTC K2M K3M BrakeFbk MltSpd S1 MltSpd S2 Emergency mode MltSpd S0 StartFwdCmd StartRevCmd K2M K3M Safety chain OPTIONAL OPTIONAL Figure 7 9 3 Typical connection diagram Sizes ADL530 1040 2150 1 2 K1M 3 4 5 6 M 3 DC CHOKE L2 ADL550 4 to 22kW ADL530 U1 V1 W1 U2 V2 W2 DO...

Page 44: ...TH PC T1 T2 T3 1 2 3 4 5 6 7 8 9 10 11 12 PE PE 50 51 D C BR1 K2M K3M BrakeFbk MltSpd S1 MltSpd S2 Emergency mode MltSpd S0 StartFwdCmd StartRevCmd K2M K3M Safety chain BREAKING RESISTOR BR2 BRAKE CONTACTOR OK DRIVE 52 53 54 55 CONTACTOR RUN 56 57 L1 A1 A2 A1 A2 A1 A2 K2M K3M BR BRAKE K2M K3M BR TRAFO 3 Phase Mains FBR 5 6 3 4 1 2 K2M 5 6 3 4 1 2 K3M Emergency Failure optional XE XER PE C1 OPTIONA...

Page 45: ...ower failure the system manages motor movement in an emergency condition through an external battery connected to the EMS module built into the ADL510 530 550 EMS models The battery contactor can be kept closed to reduce the cabin stop time Figure 7 9 5 Emergency connection diagram with EMS module 1 2 K1M 3 4 5 6 M 3 DC CHOKE L2 ADL550 4 to 22kW ADL550 EMS ADL530 EMS ADL510 EMS U1 V1 W1 U2 V2 W2 L...

Page 46: ... 1 2 K3M XE XER PE C1 OPTIONAL AC CHOKE L1 OPTIONAL F1 S1 S2 US1 S2 US2 UPS 1ph 230V 50Hz Mains Motor speed US1 US2 1 2 3 9 8 5 7 6 4 1 Power supply failure the drive signals Undervoltage 2 The power supply can be restored at any time while running but the drive is separated from the network by S1 3 The motor is braking 4 The Forward or Back commands are sent A very low speed must be set menu 5 9 ...

Page 47: ...PE PE 50 51 SH H L D C BR1 BREAKING RESISTOR BR2 BRAKE CONTACTOR OK DRIVE 52 53 54 55 CONTACTOR RUN 56 57 L1 A1 A2 A1 A2 A1 A2 K2M K3M BR BRAKE K2M K3M BR TRAFO 3 Phase Mains FBR 5 6 3 4 1 2 K2M 5 6 3 4 1 2 K3M Emergency Failure optional EN EN XE XER PE OK1 OK2 C1 OPTIONAL AC CHOKE L1 OPTIONAL F1 SFTY STO 24V EXT 24V 0 EXP DCP optional USB 2 0 DI4X 1 DI3X 2 DI2X 3 DI1X 4 DICM 5 EXP 4DI 2RO optiona...

Page 48: ... DI3X 2 DI2X 3 DI1X 4 DICM 5 EXP 4DI 2RO optional RO_5O 1 RO_5C 2 RO_6O 3 RO_6C 4 MOT MOT AI_1P AI_1N Motor PTC OPTIONAL OPTIONAL 1 2 3 4 Figure 7 9 8 B Contactorless connections Synchronous motor SYSTEM CONTROL UNIT Commands Contactor check up K4 CONTACTORLESS OK M 3 Contactorless Enable K2M K3M MltSpd S1 MltSpd S2 Emergency mode MltSpd S0 StartFwdCmd StartRevCmd Safety chain L1 K2M K3M BR BRAKE ...

Page 49: ... the car With parameter 11822 Em max speed Emergency manual max speed you can set maximum car or motor speed during this maneuver The speed can be expressed in m s for the car or in rpm for the motor If the car reaches the maximum allowed speed the drive locks the brake for a time T configurable by parameter 11824 Brake lock time disabling use of the button which will not release the brake even if...

Page 50: ... the capacitors of the intermediate circuit The feedback energy is converted to heat via the braking resistor Rbr thus providing very short deceleration times and restricted four quadrant operation In the standard configuration ADL drives 55kW comprise an internal braking unit E 3 M _ R BR BU U ZK Figure 7 10 1 Operation with braking unit circuit diagram Note When the internal braking unit is pres...

Page 51: ... alarms only if the causes have been eliminated CUST Custom Displays the last 10 parameters that have been modified To exit these functions press the key DISP Display Displays a list of drive functioning parameters E Enter Enters the submenu or selected parameter or selects an operation It is used when modifying parameters to confirm the new value that has been set Up Moves the selection up in a m...

Page 52: ...red and unit of measurement Binary selection the parameter may assume only 2 states indicated as On Off or 0 1 LINK type parameter displays the description of the parameter set from the selection list ENUM type parameter displays the description of the selection Command displays the method of execution of the command 4 Parameter number 5 In this position the following may be displayed Numeric para...

Page 53: ... the FIND function To exit press the ESC key 8 2 6 Parameter modification To enter parameter modification mode press the E key when the parameter to be modified is displayed To save the value of the parameter following modification press the E key again Note To save permanently see paragraph 8 2 7 To exit modification mode without saving the value press the ESC key The operations to be carried out...

Page 54: ... from one state to another Press E to confirm the modification or ESC to cancel LINK parameters The parameter may assume the number of another parameter as value 05 03 SPEED 05 04 RAMPS 05 05 SEQUENCES 05 06 LIFT OUT E 01 04 PAR 1410 Dig output 1 src Drive OK Value 1062 E 01 04 PAR 1410 Dig output 1 src Drive OK Value 1062 q 01 04 PAR 1410 Dig output 1 src Dig input 4x mon Value 1232 01 04 PAR 141...

Page 55: ...n example see next paragraph in this case the request Press E to execute is displayed To execute the command press E During execution of the command the In progress caption is displayed to indicate that the operation is in course At the end of execution if the result is positive the Done caption is displayed for few seconds If execution has failed an error message is displayed 8 2 7 How to save pa...

Page 56: ...asy this level allows the parameters to be displayed and modified for basic commissioning in V f control and without tuning Intermediate default this level allows the parameters to be displayed and changed for complete commission ing and basic optimisation Expert this level is for displaying and changing parameters for advanced optimisation Service Reserved for Gefran Service 04 01 DRIVE MONITOR 0...

Page 57: ...is not empty press the ESC key to exit the alarms page If the alarm page is not displayed Press the RST key to reset the alarms If active alarms are still present following reset the alarm page is opened 8 2 12 Messages Operator messages are displayed with this page There are two types of messages timed closed automatically after a certain number of seconds permanent continue to be displayed until...

Page 58: ...ters on the memory USB Menu CONFIG DRIVE parameter Save to USB PAR 596 04 01 DRIVE MONITOR 04 02 DRIVE INFO 04 03 DRIVE CONFIG 04 04 ALARM CONFIG u x2 16 18 PAR 596 Save to USB Press E to execute E Save to USB ADL_0000 DAT E Save to USB OK ADL_0000 DAT ADL_0001 DAT ADL550 and ADL530 only To transfer recover parameters from the memory USB to the drive Menu CONFIG DRIVE parameter Load from USB PAR 5...

Page 59: ...e default parameters including the LIFT application are reloaded This can only be done with the drive disabled To switch from Synchronous to Asynchronous Menu CONFIG DRIVE PAR 540 Control type 04 01 DRIVE MONITOR 04 02 DRIVE INFO 04 03 DRIVE CONFIG 04 04 ALARM CONFIG u x2 03 18 PAR 540 Control type SYN FOC Value 2 E 03 18 PAR 540 Control type SYN FOC Value 2 03 18 PAR 540 Control type ASY FOC Valu...

Page 60: ...er cf DIN VDE 0160 Les bornes suivantes peuvent recevoir des tensions dangereuses même si l onduleur est désactivé bornes d alimentation L1 L2 L3 C1 C D bornes du moteur U V W Do not touch or damage any components when handling the device The changing of the isolation gaps or the removing of the isolation and covers is not permissible Manipuler l appareil de façon à ne pas toucher ou endommager de...

Page 61: ...nnel who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations The motor must be protected against overloads La mise en service électrique doit être effectuée par un personnel qualifié Ce dernier est responsable del existence d une connexion de terre adéquate et d une protection des câbles d ...

Page 62: ...0 See step 5 When the drive is first switched on ADL500 Starting up Boot ver 0 3 0 DRIVE SETUP Access setup E Yes Esc No E Step 1 Load language 01 05 PAR 578 Language select English Value 0 Set the language to be used to program the drive default English Press to go to the next step or press E to change the selection Options available 0 English 1 Italian 2 French 3 German 4 Spanish 8 Turkish Step ...

Page 63: ...ct motor Press E to execute This parameter allows motor data to be loaded into the drive from a library file extension mot saved on USB memory device contact the technical service centre This is displayed only if the USB memory device contains the motor libraries in a folder named ADL500MT Press to exit or press E to display the files with mot extension saved on a USB memory 05 05 PAR 392 Select m...

Page 64: ...rs See step 3 Setting mechanical system data See step 4 Setting the maximum speed reference and maximum system speed See step 5 Autotune with motor at stand still See step 6 Saving parameters See step 7 The format of the function selection page is as follows 01 STARTUP WIZARD 02 OPTIMIZATION WIZARD 03 TROUBLESHOOTING 04 DRIVE E STARTUP WIZARD Set comm mode E Yes Down Next Pressing the E key the fu...

Page 65: ...cation plate Set the following parameters for the encoder installed on the motor STARTUP WIZARD Set encoder param E Yes Down Next E 01 07 PAR 2102 Encoder supply 5 2 v Def 5 2 Range 5 2 20V q 02 07 PAR 2132 Encoder mode None Value 0 Available selections 0 None default 1 Digital 2 Sinus 3 Sinus SINCOS 4 Sinus ENDAT 5 Sinus BiSS 6 ENDAT 7 BiSS 8 Sinus SSI Step 3 Setting motor parameters Note Def The...

Page 66: ...ted speed parameter as follows Rated speed Synchronous speed Slip e g for a 4 pole motor Rated speed 1500 70 1430 Rated frequency Hz rated frequency of the motor as shown on the data plate asynchronous motors only Pole pairs Number of motor pole pairs The number of motor pole pairs is calculated using the plate data and the following formula P 60 s x f Hz nN rpm Where P motor pole pairs f motor ra...

Page 67: ...asure fpm ft s2 ft s3 q 02 09 PAR 11006 Cabin speed 1 00 m s Def 1 0 Range 0 10 q 03 09 PAR 11010 Gearbox ratio 45 000 Def 45 000 Range 1 200 q 04 09 PAR 11164 Rope ratio 1 Def 1 Range 1 40 q 05 09 PAR 11012 Pulley diameter 0 600 m Def 0 600 Range 0 5 q 06 09 PAR 11150 Car weight 400 kg Def 400 Range 0 10000 q 07 09 PAR 11052 Counter weight 1000 kg Def 1000 Range 0 10000 q 08 09 PAR 11154 Load wei...

Page 68: ...ltispeed values q 02 08 PAR 11022 Multi speed 1 47 73 Hz Def 47 73 Hz Range 10000 10000 q 03 08 PAR 11024 Multi speed 2 20 00 Hz Def 20 00 Hz Range 10000 10000 q 04 08 PAR 11026 Multi speed 3 0 00 Hz Def 0 00 Hz Range 10000 10000 q 05 08 PAR 11028 Multi speed 4 0 00 Hz Def 0 00 Hz Range 10000 10000 q 06 08 PAR 11030 Multi speed 5 0 00 Hz Def 0 00 Hz Range 10000 10000 q 07 08 PAR 11032 Multi speed ...

Page 69: ...nd then repeat the guided Autotune procedure STARTUP WIZARD Run autotune still E Yes Down Next E 01 01 PAR 2032 Autotune Press E to execute E Autotune Progress 0 Close Enable Input E 1 2 3 Autotune Progress 10 Press ESC to abort E Autotune Progress 100 Open Enable input Autotune Done 4 5 1 Press the E key to proceed to the autotune procedure 2 Press the E key to start the autotune procedure 3 Enab...

Page 70: ...n Next E 01 01 PAR 550 Save parameters Press E to execute E 01 01 PAR 550 Save parameters In progress E 1 2 3 01 01 PAR 550 Save parameters Done 01 STARTUP WIZARD 02 OPTIMIZ WIZARD 03 TROUBLESHOOTING 04 DRIVE 4 5 1 Press the E key to start the save parameters procedure 2 Press E to confirm 3 End of procedure 4 When the parameters have been saved correctly the drive displays this screen to show tha...

Page 71: ...Press the Down key to move to the next function skipping the current function Press the Up key to return to the previous function To terminate the sequence of functions and return to the menu press the ESC key At the end of the sequence once the parameters have been saved if commissioning is successful the main menu will return Step 1 Setting communication Set the type of communication to be used ...

Page 72: ... 32000rpm q 06 09 PAR 2008 Pole pairs 12 Def 2 Range 1 60 q 09 09 PAR 2014 Torque constant 50 00 Nm A Def 50 00 Range Set the plate data of the motor connected following the instructions given on the previous pages Rated voltage V the rated voltage of the motor indicated on the data plate Rated current A motor rated current approximately the value should not be less than 0 3 times the rated curren...

Page 73: ...ed depends on the mechanical constant 2 Rpm motor shaft speed 3 USCS US unit of measure fpm ft s2 ft s3 q 02 09 PAR 11006 Cabin speed 1 00 m s Def 1 0 Range 0 10 q 03 09 PAR 11010 Gearbox ratio 45 000 Def 45 000 Range 1 200 q 04 09 PAR 11164 Rope ratio 1 Def 1 Range 1 40 q 05 09 PAR 11012 Pulley diameter 0 600 m Def 0 600 Range 0 5 q 06 09 PAR 11150 Car weight 400 kg Def 400 Range 0 10000 q 07 09 ...

Page 74: ...i speed 4 0 00 Hz Def 0 00 Hz Range 10000 10000 q 06 08 PAR 11030 Multi speed 5 0 00 m s Def 0 00 Range 10000 10000 q 07 08 PAR 11032 Multi speed 6 0 00 m s Def 0 00 Range 10000 10000 q 08 08 PAR 11034 Multi speed 7 0 00 m s Def 0 00 Range 10000 10000 Multi speed configuration table Through the combination of MtlSpd S0 Digital input 4 MtlSpd S1 Digital input 5 and MtlSpd S2 Digital input 6 command...

Page 75: ... Autophase still Progress 100 Open Enable input Autotune Done 6 1 Press the E key to proceed to the autotune procedure 2 Press the E key to start the autotune procedure 3 Enable the drive by connecting terminal 9 Enable to terminal 12 24 V To abort this operation press the ESC key 4 Once the drive is enabled the autotune procedure starts This may take a few minutes depending on the type of motor b...

Page 76: ...n Next E 01 01 PAR 550 Save parameters Press E to execute E 01 01 PAR 550 Save parameters In progress E 1 2 3 01 01 PAR 550 Save parameters Done 01 STARTUP WIZARD 02 OPTIMIZ WIZARD 03 TROUBLESHOOTING 04 DRIVE 4 5 1 Press the E key to start the save parameters procedure 2 Press E to confirm 3 End of procedure 4 When the parameters have been saved correctly the drive displays this screen to show tha...

Page 77: ...e sure there are no earth leakages If the alarm persists contact the technical service centre 6 MultiUndervolt Condition The number of attempted automatic restarts after the Undervoltage alarm has exceeded the set PAR 4650 UVRep attempts value in the PAR 4652 UVRep delay time Solution Too many Undervoltage alarms Adopt the proposed solutions for the Undervoltage alarm 7 MultiOvercurr Condition 2 a...

Page 78: ...dition Speed feedback loss alarm The encoder is not connected not connected properly or not powered verify encoder operation by selecting the PAR 260 Motor speed parameter in the MONITOR menu Solution See parameter 2172 SpdFbkLoss code for information about the cause of the alarm and chapter 10 2 Speed fbk loss 22 alarm 23 Overspeed Condition Motor overspeed alarm The motor speed exceeds the limit...

Page 79: ...ion can occur during operation when the software protection is enabled the alarm is included in the list of alarms and alarm log After this alarm the drive automatically runs a reset motor control is not available XXXXH X The XXXXH X Error Pid code indicates the reason for the error make a note of this to discuss it with the service centre Solution If the alarm was a consequence of a variation to ...

Page 80: ...en the last Save parameters command was executed or there is a fault on the optional card or on the regulation card Solution If the user has removed the card on purpose execute Save parameters If the user has not removed the card identify and replace the faulty card 10 1 1 EFC application alarms Index Error message shown on the display Description 33 Cont feedback Condition The contactor feedback ...

Page 81: ...2104 Encoder input config check parameter 2110 Encoder signal check Speed fbk loss 22 alarm with sinusoidal incremental encoder Bit Value Name Description 3 0x08 MOD_INCR Cause voltage level not correct or disturbance on signals of incremental channels A B Solution Check the connection of the encoder drive channels A B check the connection of the screen check the encoder supply voltage check param...

Page 82: ...t DT1 Bits 16 31 contain the type of malfunction detected by the encoder Solution See the encoder manufacturer s technical guide 16 31 Bit 0 1 0 Light source OK Failure 1 1 Signal amplitude OK Erroneous 1 2 Position value OK Erroneous 1 3 Over voltage NO Yes 1 4 Under voltage NO Under voltage supply 1 5 Over current NO Yes 1 6 Battery OK Change the battery 2 7 15 1 Can also be set after the power ...

Page 83: ...e that always returns Speed fbk loss 22 active without specifying a cause 10 2 2 Encoder error alarm Setup is performed each time the drive is turned on regardless of the regulation mode that has been selected If an error is detected during setup the Encoder error alarm is generated with the following codes Bit Value Name Description 8 0x100 Setup error Cause An error occurred during setup When th...

Page 84: ... a value other than 0 follow the instructions supplied for each particular case and repeat self tuning This should be performed using the wizard function available from the keypad STARTUP WIZARD and the Tool software on the PC Pay attention to all motor plate data parmaeters especially Rated speed Motor rated speed in rpm ADL500 for Asynchronous motor Take care not to set the Rated speed parameter...

Page 85: ...tible All the parameters in the keypad memory except those relating to the PLC applciation have been transferred to the drive The transferred set of parameters relates to a drive with a different PLC application As a result none of the PLC application parameters are updated Solution Recover a set of parameters from a compatible drive model and size 10 Not used 11 Load def plc Condition may occur d...

Page 86: ... this to discuss it with the service centre Solution Set the parameter that has caused the error to the correct value and execute Save parameters switch the drive off and then back on 22 Encoder error Condition this condition may occur when the drive is powered during encoder setup each time parameter 552 Regulation mode is set 100H 256 Cause An error occurred during setup the information received...

Page 87: ...ly the screws supplied with the option card 1 2 3 4 1 Use a Phillips screwdriver Ph2 to loosen the 4 M3 screws 2 and then remove the top cover 1 2 Secure the optional board 3 by inserting the option board s J1 female connector onto the control board s J1 male connector 3 Tighten down the 2 M3 screws supplied with the option board 4 4 Replace the upper cover 1 and tighten down the 4 M3 screws 2 Cau...

Page 88: ...nal Description Command Associated parameter 1 DI_4X Digital input 4X 2 DI_3X Digital input 3X 3 DI_2X Digital input 2X 4 DI_1X Digital input 1X 5 DI_CM Digital input common reference TB2 terminal Digital Relays Output Pin Signal Description Command Associated parameter 1 RO_6O Output Relay 6 N O contact 24Vdc 1412 Dig output 2 src 2 RO_6C Common Relay 6 Brake Contactor 3 RO_5O Output Relay 5 N O ...

Page 89: ...EFC Elevator Floor Control mode or through the DCP4 protocol for use in EPC Elevator Positioning Control mode in preparation J2 DSUB 9 pin female cup connector Pin Segnal 1 n c 2 n c 3 n c 4 n c 5 n c 6 DATA B 7 n c 8 DATA A 9 REF GROUND For the connection reference should be made to the DCP specifications see next screen 1 2 3 4 5 9 8 7 6 DATA B GND DATA A The connection have no galvanic isolatio...

Page 90: ...4k7 EN HW DI X DI CM EN HW DI X 4k7 EN HW DI X 24V Relay outputs RO Description Features Type NO Relay single contact Operating voltage 250 Vac 30 Vdc 2 A Load 50 mA 10 V Isolation Yes 4 kV RO X RO XO RO XC Analog inputs AI Description Features Type Voltage differential Input voltage 10Vdc 12 5Vdc full scale Input R 10 kΩ Resolution 12 Bits 11 sign Precision 1 of full scale Isolation NO Descriptio...

Page 91: ...signal Safe Torque Off Description Features Type 24Vdc or 110 Vac Operating voltage 0 to 24Vdc 36Vdc max or 0 to 110Vac 125Vac max Load 200mA 24Vdc 250 max or 200 mArms 110Vac 250 max Thresholds Vic 5Vdc Vih 18Vdc Max blocking voltage 400V A 2 1 Selection of Voltage Current at analog input Analogue input 1 is factory set for differential voltage signals 10V 10V To change the input type 0 20mA 0 10...

Page 92: ...ngs For Windows 10 under Control Panel Network Internet Change your network settings Change adapter options Then right click on the network adapter to be configured select Properties double click on Internet Protocol TCP IP for Windows XP or Internet Protocol Version 4 TCP IPv4 for Windows 7 or Windows 10 By default under General Tab the radio button Obtain an IP address automatically should be se...

Page 93: ...ency mode MltSpd S0 StartFwdCmd StartRevCmd K2M K3M Safety chain OPTIONAL OPTIONAL S1 US1 S2 Figure 5 1 ADL550 connection diagram for brake monitoring This shows that A The ADL500 controls brake activation deactivation via relay BR B Both brake feedback signals are sent to the ADL500 inputs C The ADL500 signals any malfunctions including brake malfunctions to the system control unit via internal r...

Page 94: ... follows 1 Disconnect the wire connecting the first brake feedback signal to the relative digital input 2 Try re starting from the floor with the feedback signal disconnected If the lift car does not move correct behaviour proceed to step 3 If the lift car moves the alarm is not working properly Check the various parts of the system 3 If the brake fault alarm is connected reset it and proceed to s...

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gefran ADL500, Quick Start Up Manual, Specification And Installation, Page: 3 / 96

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