Gefa AT 200F series Operating Instructions Manual Download Page 3

Operating instructions 
GEFA / DOMINO valve AT 200F (ATEX II 1D/2DG c)

 

 

AT200F-ATEX-Betriebsanleitung (GB).doc (ZA) 21.09.2007 

 

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Transportation 

To prevent damage and serious injury during transportation of the valve: 

• 

Only suitable and perfect load suspension devices and lifting tackle should be used. 

• 

Take the weight of the valve into account when selecting the load suspension device and lifting tackle. 

• 

Transportation routes are to be blocked and clearly marked so that unauthorized persons cannot enter the 
danger area. 

• 

Transportation work should only be carried out by qualified and authorized persons wearing suitable protection 
clothes. 

 
To prevent damage of the valve: 

• 

The transportation of the valves to their final destination (building site) must be done in a solid box adapted to 
the size of the valve taking into account the type of transport as well as any applicable regulations.

 

• 

The valves must be suitably protected against external damage and atmospheric effects.

 

• 

Depending on the duration of transportation and storage and also with regard to the climatic conditions, 
preservation must be made by means of gas treatment or by shrink-wrapping and sealing the valve in 
polyethylene film that also has an adequate amount of a desiccant such as silica gel placed inside.

 

 

Storage 

• 

The valves should be stored indoors in a dry place until final installation. All working parts must be suitably 
covered to protect them against humidity, dust or other soiling. 

• 

Temperatures for  storing: - 15°C to + 30°C 

• 

In humid rooms drying material respectively heating is necessary to avoid condensation of water. 

• 

During a longer period of storage or in the case of unfavourable storage conditions that might affect subsequent 
functioning, all metallic bright surfaces such as the spindle, piston rod, and sealing surfaces must be effectively 
protected against corrosion by means of a suitable and durable corrosion preventative. 

• 

The corrosion preventative applied at the factory must be checked for any damage in transit and suitably 
repaired if needed.

 

• 

Valves have to be protected against force (shock, blow, vibration etc.). 

• 

During storage or transport the ball valve must be either in open or closed position (no intermediate position!). 

• 

For parts mounted on the valves, such as electrical actuators, limit switches, valves, etc., the corresponding 
storage instructions of the relevant manufacturers shall have priority.

 

 

Valve housing coating 

Danger:

 The coating of the valve housing has been designed in such a way as to prevent danger due to static 

charge. For this reason, no changes may be made to the coating of the valve housing. If the coating of the valve is 
changed, ignitable discharge could occur as a result of static charge. 
 

Actuators 

Note: actuators and accessory parts mounted or provided by the customer (e.g. solenoid valves) must correspond 
to the outer device category of the valve (3D, 3G, 2D or 2G). 
 

Summary of Contents for AT 200F series

Page 1: ...4 9 EG must always be observed Depending on the medium and operating conditions it can be necessary to reduce the working pressure considerably in order not to exceed the limits of application according to 94 9 EG in the event of an explosion Limits of application acc 94 9 EC The valves have been designed for use in potentially explosive areas The valves have been classified in Device Group II The...

Page 2: ... acc 94 9 EC The valves are marked with the following details GEFA Dortmund AT 200F Nominal width PN level Maximum operating excess pressure pmax Permissible environmental temperature 20 C Ta 60 C Serial number Month and year of manufacture Certificate number Explosion protection mark Category 1D inside the valve Category 3D or 3G outside the valve or Category 1D inside the valve Category 2D or 2G...

Page 3: ...til final installation All working parts must be suitably covered to protect them against humidity dust or other soiling Temperatures for storing 15 C to 30 C In humid rooms drying material respectively heating is necessary to avoid condensation of water During a longer period of storage or in the case of unfavourable storage conditions that might affect subsequent functioning all metallic bright ...

Page 4: ...lve plates and seals within a very short time The possible locations for installing the valve must be selected such that surfaces A and B are freely accessible for both sides to allow the seals to be readjusted if necessary Ensure that there is the necessary amount of space 200mm available for the packing tool C Valves should normally be installed upright in horizontal pipelines i e actuator on to...

Page 5: ...ty Danger by static charging To protect against static charging the valve has to be grounded The gate is connected conductively with the body by an antistatic device Since the housings are plastic coated a conductive connection of the pipe flange via a respective seal is not guaranteed For a conductive connection between valve and pipe the thread blind holes in the upper area of the body can be us...

Page 6: ...of condensation and overheating of the motor Follow the special operating instructions of the relevant actuator manufacturer Normal operation The valve should only be operated by persons who are trained and authorized to do so and who know the operating instructions and work accordingly Danger It must be guaranteed that the feed flow is free from any foreign bodies that could act as an ignition so...

Page 7: ...assembled at the factory of the manufacturer It is important to observe the maintenance and repair instructions Danger Maintenance work for parts which are in contact with dangerous materials or liquids should only be carried out by persons wearing suitable protection clothes Only original spare parts should be used Readjusting the seal During prolonged storage and in the event of larger temperatu...

Page 8: ...t the gate has to be tested regarding damages and has to be replaced if damages were found Before starting up after maintenance or repair Check that screw connections are tightly fitted Ensure that all parts removed have been re assembled Behavior after failure After a break down e g explosion the valve has to be function tested by suitably qualified personnel This is even valid if permitted limit...

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