Gefa AT 200F series Operating Instructions Manual Download Page 1

\AT200F-ATEX-Betriebsanleitung (GB).doc (ZA) 21.09.2007 

 

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II 1D/3DG c 

 

II 1D/2DG c

 

Operating instructions 
GEFA / DOMINO valves 
series AT 200F  
ATEX II 1D/2DG c 

 
 

Product description 

The GEFA valves series AT200F are provided for use in the area of solid substances. The valve is usable as a 
product tight valve. 
Valves of the AT 200 series can be installed between flanges or as inlet / outlet valves. 
It has to be taken into account that a valve which is manufactured for a certain flange norm usually cannot be used 
for other flanges. It has to be checked with the manufacturer if pipe flanges can be used which do not correspond 
to the ordering specification. 
 

Maximum operating excess pressure (pmax) 

Independent of the PN level of the valves, the following maximum operating excess pressures (pmax) must be 
heeded: 
 

DN 

pmax 

[bar] 

200 - 300 

10 

350 / 400 

500 - 600 

700 - 900 

1000 2,5 

 
Danger:

 The maximum operating excess pressure refers to the working pressure of the valve. 

The maximum or reduced explosion pressure usually exceeds the working pressure several times over.  
For this reason, the limits of application according to 94/9/EG must always be observed. 
Depending on the medium and operating conditions it can be necessary to reduce the working pressure 
considerably in order not to exceed the limits of application according to 94/9/EG in the event of an explosion.  
 
 

Limits of application acc. 94/9/EC 

The valves have been designed for use in potentially explosive areas. 
The valves have been classified in Device Group II. The following device categories are valid: 

 

  Category 1D inside the valve / Category 3D or 3G outside the valve.  

 or 

 
  Category 1D inside the valve / Category 2D or 2G outside the valve. 
 
DN 200 – DN 600 
The resistance to explosive pressure according to VDI 2263, Page 3 is 18 bar for the valve housing. 
Valves in closed position are igniting disruptive resistant up to 10,1 bar against organic dust explosions of dust 
explosion class St1. 
 
DN 700 
The resistance to explosive pressure according to VDI 2263, Page 3 is 10,1 bar for the valve housing. 
Valves in closed position are igniting disruptive resistant up to 10,1 bar against organic dust explosions of dust 
explosion class St1. 
 
DN 800 – DN 1000 
The resistance to explosive pressure according to VDI 2263, Page 3 is 6 bar for the valve housing. 
Valves in closed position are igniting disruptive resistant up to 6 bar against organic dust explosions of dust 
explosion class St1. 

Summary of Contents for AT 200F series

Page 1: ...4 9 EG must always be observed Depending on the medium and operating conditions it can be necessary to reduce the working pressure considerably in order not to exceed the limits of application according to 94 9 EG in the event of an explosion Limits of application acc 94 9 EC The valves have been designed for use in potentially explosive areas The valves have been classified in Device Group II The...

Page 2: ... acc 94 9 EC The valves are marked with the following details GEFA Dortmund AT 200F Nominal width PN level Maximum operating excess pressure pmax Permissible environmental temperature 20 C Ta 60 C Serial number Month and year of manufacture Certificate number Explosion protection mark Category 1D inside the valve Category 3D or 3G outside the valve or Category 1D inside the valve Category 2D or 2G...

Page 3: ...til final installation All working parts must be suitably covered to protect them against humidity dust or other soiling Temperatures for storing 15 C to 30 C In humid rooms drying material respectively heating is necessary to avoid condensation of water During a longer period of storage or in the case of unfavourable storage conditions that might affect subsequent functioning all metallic bright ...

Page 4: ...lve plates and seals within a very short time The possible locations for installing the valve must be selected such that surfaces A and B are freely accessible for both sides to allow the seals to be readjusted if necessary Ensure that there is the necessary amount of space 200mm available for the packing tool C Valves should normally be installed upright in horizontal pipelines i e actuator on to...

Page 5: ...ty Danger by static charging To protect against static charging the valve has to be grounded The gate is connected conductively with the body by an antistatic device Since the housings are plastic coated a conductive connection of the pipe flange via a respective seal is not guaranteed For a conductive connection between valve and pipe the thread blind holes in the upper area of the body can be us...

Page 6: ...of condensation and overheating of the motor Follow the special operating instructions of the relevant actuator manufacturer Normal operation The valve should only be operated by persons who are trained and authorized to do so and who know the operating instructions and work accordingly Danger It must be guaranteed that the feed flow is free from any foreign bodies that could act as an ignition so...

Page 7: ...assembled at the factory of the manufacturer It is important to observe the maintenance and repair instructions Danger Maintenance work for parts which are in contact with dangerous materials or liquids should only be carried out by persons wearing suitable protection clothes Only original spare parts should be used Readjusting the seal During prolonged storage and in the event of larger temperatu...

Page 8: ...t the gate has to be tested regarding damages and has to be replaced if damages were found Before starting up after maintenance or repair Check that screw connections are tightly fitted Ensure that all parts removed have been re assembled Behavior after failure After a break down e g explosion the valve has to be function tested by suitably qualified personnel This is even valid if permitted limit...

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