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GEA HG22e/160-4 Assembly Instructions Manual Download Page 29

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 GB
 F
 E
 I
 Ru

29

96415-04.2017-DGbFEIRu

9

|

 Dimensions and connections

Dimensions in mm

Fig. 22

Centre of gravity

Vibration 
damper

1)

 SV 90° rotatable

 HG34e R407C

 282 

+2

 135 

 175 

Maße in mm
Dimensions in mm

Änderungen vorbehalten
Subject to change without notice

Typ / 
type

Teile-Nr./
part-no.

HGX34e/215-4 S R407C

16090

HGX34e/255-4 S R407C

16091

HGX34e/315-4 S R407C

16092

HGX34e/380-4 S R407C

16093

Halbhermetischer Verdichter HG / Semi-hermetic compressor HG

1.0850-16093.0

Massenschwerpunkt
Centre of gravity

Anschlüsse /
Connections

SV

Saugabsperrventil, Rohr 

 (L)*

mm - Zoll

28 - 1 1/8"

Suction line valve, tube 

 (L)*

mm - inch

DV

Druckabsperrventil, Rohr 

 (L)*

mm - Zoll

22 - 7/8"

Discharge line valve, tube 

 (L)*

mm - inch

A

Anschluss Saugseite, nicht absperrbar

Zoll / inch

1/8" NPTF

Connection suction side, not lockable

A1

Anschluss Saugseite, absperrbar

Zoll / inch

7/16" UNF

Connection suction side, lockable

B

Anschluss Druckseite, nicht absperrbar

Zoll / inch

1/8" NPTF

Connection discharge side, not lockable

B1

Anschluss Druckseite, absperrbar

Zoll / inch

7/16" UNF

Connection discharge side, lockable

D1

Anschluss Ölrückführung vom Ölabscheider

Zoll / inch

1/4" NPTF

Connection oil return from oil separator

E

Anschluss Öldruckmanometer

Zoll / inch

1/8" NPTF

Connection oil pressure gauge

F

Ölablass

mm

M12x1,5

Oil drain

H

Stopfen Ölfüllung

Zoll / inch

1/4" NPTF

Oil charge plug

J

Anschluss Ölsumpfheizung

Zoll / inch

3/8" NPTF

Connection oil sump heater

K

Schauglas

Zoll / inch

1 1/8 - 18 UNEF

Sight glass

L

Anschluss Wärmeschutzthermostat

Zoll / inch

1/8" NPTF

Connection thermal protection thermostat

M

Ölsieb

mm

M12x1,5

Oil filter

O

Anschluss Ölspiegelregulator

Zoll / inch

1 1/8 - 18 UNEF

Connection oil level regulator

(L)* = Lötanschluss
(L)* = Brazing connection

Maßstab /

Part-No.

F

E

D

C

A

F

E

D

C

4

1

A

B

5

6

7

8

1

2

3

4

5

6

7

8

Zeichn.-Nr. / Drawing no. :

B

3

Kunde / Customer:

166613

±0.1

über / above

Freigabe / Approved

z

y

x

w

Der Lieferant muss sicherstellen, dass  die Ware 
in    einwandfreiem    Zustand   angeliefert    wird 
(Korrosionsschutz,    Verpackung    für   sicheren  

Layh

Allgemeintoleranzen / General tolerances

Drawing-No.

bis / up to

Dok-

ID

:

u

t

s

-

0850

1.

-

packaging for safe transportation).

2

-

in    proper   conditions    (corrosion    prevention, 

DIN ISO 2768-mK

 model   or   design.

Ra   Rz

Ersatz für / replacement for:

The supplier  has to  ensure the  delivery of parts 

Transport).

prohibited.  Offenders   will   be   held   liable   for   the 

Dimension

Passung / Clearance

18.05.16

Baumustergeprüft / Type examination:

-

K.-Auftrag / C.-Task:

Projektleiter / Project leader:

120
400

±0.5

0.5

6

-

GEA Bock GmbH - Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de

-

-

-

-

Bearb. / Edited

Datum / Date

payment of  damages.  All rights reserved in the event 

Änd.-Nr. / Mod-No.

Werkstoff (Zeile 2+3 alternativ) /

Unbemaßte Radien / Undimensioned radii:

Base part, Raw part:

-

Geprüft / Appr.

Name

-

Datum / Date

Material (Line 2+3 alternative):

Ausgangsteil, Rohteil / 

Workpiece edges
DIN ISO 13715

Erstellt     / Drawn

18.05.16

Geprüft    / Verified

Zuder

1/4

Buettner

18.05.16

Werkstückkanten /

Page:

 400

Benennung / Description:

±0.8

1000

 30

Oberflächenbehandlung, Härte / Treatment of surface, Hardness:

96,4

±0.3

120

30

-

Blatt /

±0.2

of  the  grant  of  a  patent,  utility 

/

DIN EN ISO 1302

Zust. / Rev.

Gußtoleranzen / General casting tolerances:

Gewicht / Weight: (kg)

Zeichnungs-Nr. /

Indication of surface texture 

 6

Scale:

MC- HGX34e/380-4 S R407C

Rz 25

Rz 160

25

0,05 Rz 1,6

0,3

0,7

1,6

2

Rz 16

6,3 Rz 63

Rz 6,3

Rz 12,5

%

Status:

-

-

in Bearbeitung (CAD)

Nein / No

16093

MK- HGX34e/380-4 S R407C

.0

Weitergabe sowie Vervielfältigung dieses Dokuments, 
Verwertung  und  Mitteilung  seines  Inhalts  sind  ver-
boten,  soweit  nicht  ausdrücklich  gestattet. Zuwider-
handlungen   verpflichten    zu   Schadenersatz.    Alle 
Rechte  für  den  Fall  der  Patent-, Gebrauchsmuster- 
oder      Geschmacksmustereintragung    vorbehalten. 

The  reproduction,  distribution  and  utilization  of  this 
document   as   well   as   the   communication   of  its 
contents  to  others  without  express  authorization  is 

Maß

Oberflächenangaben / 

Teile-Nr. /

Layh

A

F,M

B1

H,D1

O,K

B,L

E

DV

 230 

 115 

 273 

+2

 318 

 4x

15

 272 

J

X

46

78

 310 

 535 

+2

 417 

Schwingungsdämpfer
Vibration absorbers

40

 20 

 M10 

 30 

A1 A

SV

X

 135 

 175 

 282 

+2

A1 A

SV

X

J

X

46

78

 310 

 535 

+2

 417 

Maße in mm
Dimensions in mm

Änderungen vorbehalten
Subject to change without notice

Typ / 
type

Teile-Nr./
part-no.

HGX34e/215-4 S R407C

16090

HGX34e/255-4 S R407C

16091

HGX34e/315-4 S R407C

16092

HGX34e/380-4 S R407C

16093

Halbhermetischer Verdichter HG / Semi-hermetic compressor HG

1.0850-16093.0

Massenschwerpunkt
Centre of gravity

Anschlüsse /
Connections

SV

Saugabsperrventil, Rohr 

 (L)*

mm - Zoll

28 - 1 1/8"

Suction line valve, tube 

 (L)*

mm - inch

DV

Druckabsperrventil, Rohr 

 (L)*

mm - Zoll

22 - 7/8"

Discharge line valve, tube 

 (L)*

mm - inch

A

Anschluss Saugseite, nicht absperrbar

Zoll / inch

1/8" NPTF

Connection suction side, not lockable

A1

Anschluss Saugseite, absperrbar

Zoll / inch

7/16" UNF

Connection suction side, lockable

B

Anschluss Druckseite, nicht absperrbar

Zoll / inch

1/8" NPTF

Connection discharge side, not lockable

B1

Anschluss Druckseite, absperrbar

Zoll / inch

7/16" UNF

Connection discharge side, lockable

D1

Anschluss Ölrückführung vom Ölabscheider

Zoll / inch

1/4" NPTF

Connection oil return from oil separator

E

Anschluss Öldruckmanometer

Zoll / inch

1/8" NPTF

Connection oil pressure gauge

F

Ölablass

mm

M12x1,5

Oil drain

H

Stopfen Ölfüllung

Zoll / inch

1/4" NPTF

Oil charge plug

J

Anschluss Ölsumpfheizung

Zoll / inch

3/8" NPTF

Connection oil sump heater

K

Schauglas

Zoll / inch

1 1/8 - 18 UNEF

Sight glass

L

Anschluss Wärmeschutzthermostat

Zoll / inch

1/8" NPTF

Connection thermal protection thermostat

M

Ölsieb

mm

M12x1,5

Oil filter

O

Anschluss Ölspiegelregulator

Zoll / inch

1 1/8 - 18 UNEF

Connection oil level regulator

(L)* = Lötanschluss
(L)* = Brazing connection

Maßstab /

Buettner

F

E

D

C

A

F

E

D

C

4

1

A

B

5

6

7

8

1

2

3

4

5

6

7

8

Zeichn.-Nr. / Drawing no. :

B

3

16093

166613

±0.1

über / above

Freigabe / Approved

z

y

x

w

Der Lieferant muss sicherstellen, dass  die Ware 
in    einwandfreiem    Zustand   angeliefert    wird 
(Korrosionsschutz,    Verpackung    für   sicheren  

Layh

Allgemeintoleranzen / General tolerances

Drawing-No.

bis / up to

Dok-

ID

:

u

t

s

-

0850

1.

-

packaging for safe transportation).

Part-No.

-

in    proper   conditions    (corrosion    prevention, 

DIN ISO 2768-mK

18.05.16

Ra   Rz

Ersatz für / replacement for:

The supplier  has to  ensure the  delivery of parts 

Transport).

prohibited.  Offenders   will   be   held   liable   for   the 

Dimension

Passung / Clearance

 6

Baumustergeprüft / Type examination:

-

K.-Auftrag / C.-Task:

Projektleiter / Project leader:

120
400

±0.5

0.5

6

Kunde / Customer:

GEA Bock GmbH - Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de

2

-

-

-

Bearb. / Edited

Datum / Date

payment of  damages.  All rights reserved in the event 

Änd.-Nr. / Mod-No.

Werkstoff (Zeile 2+3 alternativ) /

Unbemaßte Radien / Undimensioned radii:

Base part, Raw part:

-

Geprüft / Appr.

Name

-

Datum / Date

Material (Line 2+3 alternative):

Ausgangsteil, Rohteil / 

Workpiece edges
DIN ISO 13715

Erstellt     / Drawn

18.05.16

Geprüft    / Verified

Zuder

1/4 %

18.05.16

Werkstückkanten /

Page:

 400

Benennung / Description:

±0.8

1000

 30

Oberflächenbehandlung, Härte / Treatment of surface, Hardness:

96,4

±0.3

120

30

-

Blatt /

±0.2

of  the  grant  of  a  patent,  utility 

/

DIN EN ISO 1302

Zust. / Rev.

Gußtoleranzen / General casting tolerances:

Gewicht / Weight: (kg)

Zeichnungs-Nr. /

Indication of surface texture 

-

Scale:

MC- HGX34e/380-4 S R407C

Rz 25

Rz 160

25

0,05 Rz 1,6

0,3

0,7

1,6

2

Rz 16

6,3 Rz 63

Rz 6,3

Rz 12,5

 model   or   design.

Status:

-

-

in Bearbeitung (CAD)

Nein / No

-

MK- HGX34e/380-4 S R407C

.0

Weitergabe sowie Vervielfältigung dieses Dokuments, 
Verwertung  und  Mitteilung  seines  Inhalts  sind  ver-
boten,  soweit  nicht  ausdrücklich  gestattet. Zuwider-
handlungen   verpflichten    zu   Schadenersatz.    Alle 
Rechte  für  den  Fall  der  Patent-, Gebrauchsmuster- 
oder      Geschmacksmustereintragung    vorbehalten. 

The  reproduction,  distribution  and  utilization  of  this 
document   as   well   as   the   communication   of  its 
contents  to  others  without  express  authorization  is 

Maß

Oberflächenangaben / 

Teile-Nr. /

Layh

A

F,M

B1

H,D1

O,K

B,L

E

DV

 230 

 115 

 273 

(271) 

+2

 318 

 4x

15

 272 

Schwingungsdämpfer
Vibration absorbers

40

 20 

 M10 

 30 

SV
DV

Suction line
Discharge line                   see technical data, Chapter 8

A

Connection suction side, not lockable

1/8“ NPTF

A1

Connection suction side, lockable

7/16“ UNF

B

Connection discharge side, not lockable

1/8“ NPTF

B1

Connection discharge side, lockable 

7/16“ UNF

D1

Connection oil return from oil separator

1/4“ NPTF

E

Connection oil pressure gauge

1/8“ NPTF

F

Oil drain

M12 x 1,5

H

Oil charge plug

1/4“ NPTF

J

Connection oil sump heater

3/8“ NPTF

K

Sight glass

1 1/8“-  18 UNEF

L

Connection thermal protection thermostat

1/8“ NPTF

M

Oil filter

M12 x 1,5

O

Connection oil level regulator

1 1/8“-  18 UNEF

Summary of Contents for HG22e/160-4

Page 1: ...160 4 S HG22e 190 4 HG22e 190 4 S HG34e 215 4 HG34e 215 4 S HG34e 255 4 HG34e 255 4 S HG34e 315 4 HG34e 315 4 S HG34e 380 4 HG34e 380 4 S HGX34e 215 4 S R407C HGX34e 255 4 S R407C HGX22e 125 4 HGX22e...

Page 2: ...of the compressor can result in serious or fatal injury Observe the safety instructions contained in these instructions These instructions must be passed onto the end customer along with the unit in...

Page 3: ...g mode of the lockable service connections 5 Electrical connection 15 5 1 Information for contactor and motor contactor selection 5 2 Connection of the driving motor 5 3 Circuit diagram for direct sta...

Page 4: ...ge INFO Important information or tips on simplifying work WARNING Inadequately qualified personnel poses the risk of accidents the consequence being serious or fatal injury Work on compressors is ther...

Page 5: ...be used in potentially explosive environments These assembly instructions describe the standard version of the compressor named in the title man ufactured by GEA GEA refrigerating compressors are int...

Page 6: ...ur cylinder reciprocating compressor with oil pump lubrication Suction gas cooled drive motor 2 1 Short description Dimension and connection values can be found in Chapter 9 Fig 1 HG22e HG34e Fig 2 Oi...

Page 7: ...he factory pressure g High pressure side 13 Terminal box protection type Observe the limits of application Electrical accessories can change diagrams the IP protection class 50 Hz 60 Hz 1 2 3 4 5 13 1...

Page 8: ...esholds should not be selected as design or continuous operation points Permissible ambient temperature 20 C 60 C Max permissible discharge end temperature 140 C Max permissible switching frequency 8x...

Page 9: ...ss of air at all costs Evaporation temperature C Condensing temperature C Suction gas superheat K Suction gas temperature C 3 Areas of application Design for other areas on request R134a R407C R404A R...

Page 10: ...e Beachten Sie hierzu die Einsatzgrenzendiagramme 6 Spannung Schaltung F 7 Nenndrehzahl 8 Hubvolumen 9 Spannung Schaltung F 10 Nenndrehzahl 11 Hubvolumen 12 Werkseitig eingef llte 13 Schutzart Klemmen...

Page 11: ...uous operation points Permissible ambient temperature 20 C 60 C Max permissible discharge end temperature 140 C Max permissible switching frequency 8x h A minimum running time of 3 min steady state co...

Page 12: ...Nr Werkstoff Ausgangsteil bzw Rohteil Gepr Zone 1 x Blatt ung Zeichn Nr Teile Nr x xxxx xxxxx x Ma stab 1 1 4 3 Pipe connections INFO New compressors are factory filled with inert gas 3 bar nitrogen...

Page 13: ...be used The connection diameters of the shut off valves are rated for maximum compressor output The actual required pipe cross section must be matched to the output The same applies for non return val...

Page 14: ...the lockable service connections Fig 15 Opening the shut off valve Spindle turn to the left counter clockwise as far as it will go Shut off valve completely opened service connection closed Fig 16 Ope...

Page 15: ...t Star delta start 400 V Y Direct start only Elektrischer Anschluss Electrical connection Raccordement lectrique Y Niedere Spannung Low voltage Bas voltage Ho H H L3 L1 L2 Electrical connection Raccor...

Page 16: ...ol power circuit fuse BP1 High pressure safety monitor BP2 Safety chain high low pressure monitoring BT3 Release switch thermostat 5 3 Circuit diagramm for direct start 230 V 400 V Y Fig 17 Anschlu ka...

Page 17: ...04 2017 DGbFEIRu QA1 Main switch SF1 Control voltage switch EC1 Compressor motor QA2 Compressor contactor INT69 G Electronic trigger unit INT69 G EB1 Oil sump heater BP1 P QA2 BP2 P L1 1 L2 1 L3 1 L1...

Page 18: ...NFO The relay switching output is executed as a floating changeover contact This electrical circuit operates according to the quiescent current principle i e the relay drops into a the idle position a...

Page 19: ...trigger unit Perform this check using a continuity tester or gauge 5 Electrical connection Gauge state Relay position 1 Deactivated state 11 12 2 INT69 G switch on 11 14 3 Remove PTC connector 11 12 4...

Page 20: ...rant Under vacuum the spark over and creepage current distances of the terminal board connection bolts shorten this can result in winding and terminal board damage 6 5 Refrigerant charge CAUTION Wear...

Page 21: ...evaporator and expansion valves Suction gas superheat at the compressor input should be min 7 10 K check the setting of the expansion valve The system must reach a state of equilibrium Particularly i...

Page 22: ...as oil sump heater pressure switch Available accessories can be found on the Internet at www gea com 7 4 Accessories Only use genuine GEA spare parts 7 3 Spare parts recommendation HG22e 125 4 S 160 4...

Page 23: ...ce with the applicable national regulations 7 Maintenance 7 5 Extract from the lubricants table The oil type filled as standard in the factory is marked on the name plate This oil type should be used...

Page 24: ...el measured in low reflection measuring area measuring distance 1m Compressor operation at 50 Hz 1450 rpm refrigerant R404A Values stated are average values tolerance 2 dB A 5 3 4 Type No of cylinders...

Page 25: ...eration at 50 Hz 1450 rpm refrigerant R404A Values stated are average values tolerance 2 dB A 5 3 4 Type No of cylinders Displace ment 50 60 Hz 1450 1740 rpm Electrical data Weight Connections Oil cha...

Page 26: ...Y 3 50 Hz 265 290 V 440 480 V Y 3 60 Hz L M H 5 Tolerance 10 relative to the mean value of the voltage range Other voltages and types of current on request The specifications for max power consumption...

Page 27: ...stereintragung vorbehalten The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is Ma 20 30 A O K E B L D...

Page 28: ...ider dlungen verpflichten zu Schadenersatz Alle hte f r den Fall der Patent Gebrauchsmuster r Geschmacksmustereintragung vorbehalten reproduction distribution and utilization of this ument as well as...

Page 29: ...h 7 16 UNF Connection suction side lockable B Anschluss Druckseite nicht absperrbar Zoll inch 1 8 NPTF Connection discharge side not lockable B1 Anschluss Druckseite absperrbar Zoll inch 7 16 UNF Conn...

Page 30: ...standards referenced A partly completed machine may only be put into operation when it has been established that the machine into which the partly completed machine is to be installed conforms to the...

Page 31: ...ny questions about installation operation and accessories please contact our technical service or specialist wholesaler and or our representative The GEA service team can be contacted by phone with a...

Page 32: ...enhausen Germany Phone 49 0 7022 9454 0 Fax 49 0 7022 9454 137 info gea com gea com GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries Fou...

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