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The Zoneline

®

 System

The typical Zoneline installation consists of the wall case (or sleeve), chassis, and exterior grille. Some installations may  
use a sub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard 
products offered by GE or, in the case of the exterior grille, approved by GE Applications Engineering. Use of components not 
specifically designed or approved for use with the Zoneline can result in unsatisfactory operation and can be the cause of 
failure not covered by the warranty.

Components of the Zoneline System
Typical Installation 

(Deluxe Series shown)

See pages 22 and 2 for information on electrical sub-bases and chaseway.

See pages 7-9 for information on ducted installations.

RAK601/602 (For Deluxe Series)

Duct Extension, Register and Trim Flange

RAK6052 Duct Adapter  

(For Deluxe Series)

Wall Case

RAB71A (Steel-Insulated)

RAB77A4 (SMC — Molded)

Wall Case Options 

(See page 22)

RAG67 (shown)

Grill Options

(See page 40)

Room Cabinet

Chassis

Power Connection Kit (required on all units)

Line Cord Kit shown

See pages 42-4

Optional Accessories of the Zoneline System

RAK204D20P Sub-Base (shown)

Chaseway

Power Supply Cord (included with 208v/20v 

sub-bases)

Power Supply Cord

Summary of Contents for Zoneline 2900

Page 1: ...GE Zoneline packaged terminal air conditioners 2008 contract sales architects and engineers data manual...

Page 2: ...00 Series Heat Pump with Backup Electric Heat MODEL NUMBER COOLING Btuh EER Reverse Cycle BTUH COP AZ39H07DA 7100 6900 12 7 12 7 6400 6200 3 6 3 6 AZ39H09DA 9400 9150 12 0 12 0 8550 8300 3 6 3 6 AZ39H...

Page 3: ...900 5000 4090 22 3 20 3 30 Electric Heat Amps include electric heater and fan motor current draw Units connected through sub base do not require a LCDI or AFCI device since they are not considered to...

Page 4: ...ut power consumption This assembly uses R 22 as the refrigerant and is not connected to the regular Zoneline refrigerant circuit As warm humid air is pulled through the pre cool front section of the h...

Page 5: ...Cooling Heat Pump Performance Data 45 Latent System Capacity 46 Normal Yearly Operating Data 47 Schematics 48 51 Product Specifications Suggested Bid Form Specifications 52 53 Zoneline Chassis Nomencl...

Page 6: ...Interface Reverse Cycle Defrost and Simultaneous Supplemental Resistance Heat on Heat Pumps Quick Heat Recovery Deluxe Line Optional Features Corrosion Protection Internal Condensate Removal on 3900...

Page 7: ...failure not covered by the warranty Components of the Zoneline System Typical Installation Deluxe Series shown See pages 22 and 32 for information on electrical sub bases and chaseway See pages 37 39...

Page 8: ...AUTO HIGH LOW AUTO HIGH LOW AUTO Fan Only Setting HIGH LOW Standard Standard Standard Fan Cycle Switch Smart Fan Smart Fan Smart Fan Constant Run Fan Selectable Selectable Selectable Rotary Compressor...

Page 9: ...utomatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature Reverse Cycle Heat Pump Defrost System Standard on all Zoneline 3900 and 5800...

Page 10: ...off when the room temperature reaches 80 F This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room Indoor Coil Frost Control Prevents ind...

Page 11: ...stand damage from salt air and salt water in seacoast areas Corrosion protection is standard on the 5800 Series and on Dry Air 25 models Heat Pump units with ICR are not available with corrosion prote...

Page 12: ...page TL4 TL6 Heating temperature limiting See table at bottom of page 7 Heat Sentinel switch Down Heat Sentinel OFF Up Heat Sentinel ON 8 Heat Boost 3900 series only Down Heat Boost OFF Up Heat Boost...

Page 13: ...hes TL1 TL3 Cooling temperature limiting See table at bottom of page TL4 TL6 Heating temperature limiting See table at bottom of page 7 Diagnostics Switch 8 Heat Sentinel switch Down Heat Sentinel OFF...

Page 14: ...ems Consult with the provider of other energy management systems to be sure they are compatible with the GE Zoneline Zonelines have standard connectors factory installed to provide a CDC interface tha...

Page 15: ...wiring should not be run parallel to line voltage wires since induced current may cause erratic operation All Zoneline 2900 3900 and 5800 Series units are adaptable to Class 2 remote low voltage ther...

Page 16: ...the fan wire from the thermostat to either the HIGH or LOW terminal on the unit See the sketch of the unit terminals for the location of the HIGH and LOW fan speed terminals Operating the unit in low...

Page 17: ...igital Single Stage Cooling 2 Stage Heating 6 RAK148P1 Digital Programmable 6 Thermostat wire size up to 60 feet AWG20 up to 66 feet AWG18 Remote Thermostat Control Selection Chart For Zoneline Packag...

Page 18: ...up to heat pump operation At some point the heat pump is unable to provide sufficient heat to adequately warm the room Many Packaged Terminal Heat Pumps cease heat pump operation and change to more ex...

Page 19: ...is designed to provide heat pump savings without sacrificing room comfort The Quick Heat Recovery feature is not affected by the Heat Source Logic shown in the chart above For more information about...

Page 20: ...zed cooling capacity is greater than required for the specific application the unit will typically cool the space down to the desired temperature thermostat set point too quickly The compressor then b...

Page 21: ...s RAB7116 16 RAB7124 24 RAB7128 28 RAB7131 31 42 13 3 4 16 1 1 2 TYP 1 2 6 21 36 A 1 2 SQ HOLE 2 REQ D 1 2 DIA HOLE 3 REQ D 2 3 4 5 5 8 4 6 19 36 16 1 4 13 7 8 1 1 2 42 1 8 1 2 SQ HOLE 2 REQ D 9 16 2...

Page 22: ...st conform to any and all local electrical codes and regulations Permanent Connection generally means wiring to the unit must be contained in an enclosed chaseway where access to the wiring connection...

Page 23: ...in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16 Regardless of the installation there are several things to consider when selecting a locat...

Page 24: ...be located both near the wall and at the front of the wall case Sub base RAK204 Series with four leveling legs provides an excellent support for the unit in this type of installation See page 28 for d...

Page 25: ...greater than the case dimensions spacers must be used on the sides between the wall case and the wall support structure to prevent distorting the wall case 3 Caulk or gasket the entire opening on the...

Page 26: ...d MAIN STUDS JACK STUD HEADER MOUNTING SCREW HOLE LINTEL Framing detail for this construction is as shown in Figure 1 Note use of lintel under first course of brick above the Zoneline case Do not use...

Page 27: ...RECEPTACLE BY OTHERS FINISHED FLOOR OR TOP OF CARPET Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior CAULK 1 4 CAULK LINTEL RAB71 13 3 4 RAB77 13 7...

Page 28: ...ASE ANGLE FIELD SUPPLIED RAB71 22 1 4 RAB77 22 3 8 WITH RAG61 66 RAB71 21 1 8 RAB77 21 1 4 WITH RAG60 RAB71 16 RAB77 16 1 4 RECEPTACLE BY OTHERS MIN 2 SUPPORTS FIELD SUPPLIED FLOOR USE NO SCREWS IN BO...

Page 29: ...7 42 1 8 FINISHED EXTERIOR WALL ROOM CABINET RAB71 13 3 4 RAB77 13 7 8 ADJACENT WALL ADJACENT WALL D A C D 27 1 4 TOP VIEW 2 1 2 Caulk around perimeter of wall case all four sides where it joins the b...

Page 30: ...ditionally sealed with a quality grade sealant 2 T he wall case and extension should be connected prior to installation in the wall opening A quality grade sealant should be applied to all four 4 butt...

Page 31: ...ED TO WALL SURFACE A SPLITTERS MUST BE USED SEE PAGE 30 B D C A B Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 WIDE 45 DRIP LIP FLASHING OUTDO...

Page 32: ...E NOTE LEFT SIDE INTERIOR ADJACENT WALL 12 3 4 12 7 8 13 LEVELING SCREW KNOCKOUT SIZE LARGE 1 1 8 DIA SMALL 7 8 DIA KNOCKOUTS ENCLOSURE 4 REAR 4 BOTTOM SHOWN WITH ACCESS COVERS REMOVED NOTE CAUTION RE...

Page 33: ...TYPE A SCREWS 6 TYPE A SCREW TYPE C SCREW ACCESS PLATES TYPE C SCREW TYPE B SCREW SIDE CHANNELS ARE ADJUSTABLE FROM 13 3 4 TO 2 3 8 IN LENGTH BY BREAKING OFF SECTIONS OF SIDE CHANNELS NOTE IF METAL C...

Page 34: ...ng cooling operation Since the dew point is humidity as well as temperature related there may be more condensate on days when the relative humidity is high Heat Pump Condensate Disposal Since the outd...

Page 35: ...water or precipitation to flow into the wall case and drain through two drain holes in the rear of the wall case If there is more water in the wall case than can be drained through these holes it will...

Page 36: ...bottom of the wall case prior to installation of the case in the wall It may be located anywhere on the room side portion except for sub base installations For these the drain should be at least 3 fr...

Page 37: ...tions providing the sum of the two duct lengths necessary do not exceed the 44 length Even in single applications the mounting flange must be cut off one end of the duct to accept the collar and suppl...

Page 38: ...lle mounting collar and discharge grille Duct extension must be cut to required length Two ducted installations may be made from one kit if the combined ducted length is less than 44 RAK602 kit contai...

Page 39: ...OCATIONS CAULK RAG60 1 4 RAG61 63 1 3 8 Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 4 MIN 2 29 32 2 3 8 min when installed with RAK204 RAG60...

Page 40: ...Maple RAG63 Bittersweet Chocolate RAG67 Extruded Aluminum Grille The RAG67 is made from extruded anodized aluminum for use where an aluminum architectural grille is preferred The RAG67 is available in...

Page 41: ...directly to the wall case a field supplied splitter or gasket is required between the chassis and the louver to prevent recirculation It is important that the above criteria be followed since a louve...

Page 42: ...the receptacle in the sub base Permanent or direct wired installation of a 230 208 volt unit requires a junction box kit RAK4002A which attaches to the chassis to form an enclosed junction box The sho...

Page 43: ...as first introduced Some of these changes require alterations to be made when replacing an older unit with a new chassis Line Cord Connected Units The plug configuration of new line cord connected uni...

Page 44: ...AZ58H07DA 11 5 10 5 15 5 14 1 N A N A AZ58H09DA 11 5 10 5 15 5 14 1 22 3 20 3 AZ58H12DA 11 6 10 6 15 5 14 1 22 3 20 3 AZ58H15DA 11 6 10 6 15 6 14 2 22 4 20 4 All versions Electric Heat Amps include el...

Page 45: ...0 12000 15000 65 7500 3 85 10000 3 85 12950 3 65 15950 3 45 60 7200 3 80 9600 3 80 12500 3 60 15300 3 40 55 6900 3 75 9100 3 75 11850 3 55 14650 3 35 50 6600 3 65 8700 3 65 11300 3 45 13850 3 25 47 64...

Page 46: ...s except 63 0 46 0 62 0 77 0 92 1 00 1 00 1 00 1 00 Dry Air 25 67 0 42 0 60 0 75 0 88 1 00 1 00 1 00 71 0 42 0 54 0 66 0 78 0 90 1 00 AZ29E07DAP EAP 59 0 38 0 49 0 65 0 80 0 95 1 00 1 00 1 00 1 00 Dry...

Page 47: ...49 520 Glasgow 8 996 410 Great Falls 7 750 420 Missoula 8 125 350 NEBRASKA Grand Island 6 530 770 Omaha 6 612 750 NEVADA Ely 7 733 500 Las Vegas 2 709 1 980 Reno 6 332 520 NEW JERSEY Newark 4 589 710...

Page 48: ...Typical 2900 Series 208 230 Volt Wiring Diagram Typical 2900 Series 208 230 Volt Schematic Diagram 48 3900 Series 208 230 Volt Wiring Diagrams...

Page 49: ...49 ge com 3900 Series 208 230 Volt Wiring Diagrams continued...

Page 50: ...50 3900 Series 208 230 Volt Schematic Diagrams Schematic Diagram of AZ39H AC motor model 07 Schematic Diagram of AZ39H AC motor model 09 12 15 Schematic diagram of AZ39H DC motor model...

Page 51: ...OR 265V 208 230V COLOR BK BLACK BL BLUE BR BROWN GR GREEN GY GRAY OR ORANGE RD RED WH WHITE YL YELLOW RD 1 RED 208 230V BLUE 265V WH O L P COMP MOTOR RUNNING CAPACITOR C S R HEATER PROTECTOR RY102 RY1...

Page 52: ...R I Standard 310 04 for Packaged Terminal Air Conditioners and 380 04 for Packaged Terminal Heat Pump 80 F dry bulb 75 F wet bulb 80 relative humidity Suggested Bid Form Specifications Condenser and e...

Page 53: ...outdoor air louvers and chassis are installed at which time they are to be removed and discarded by the installer Outside Grille Each unit shall be equipped with a standard exterior grille that has be...

Page 54: ...65 volt cord set units must be installed in compliance with National Electrical Code Power connection kits required on all models See specification sheet for heater KW and branch circuit ampacity RAK3...

Page 55: ...0 11 7 10 3 Dehumidification Pts Hr 1 7 2 7 3 6 4 5 2 1 3 0 4 0 4 8 Sensible heat ratio 265 volts 75 68 67 67 75 67 68 65 CFM indoor fan high 250 270 300 310 250 265 350 365 CFM indoor fan low 215 235...

Page 56: ...way included 23 RAK204E30 Sub Base 265 Volt with NEMA 7 30R 30 Amp Receptacle Chaseway included 23 RAK204U Sub Base non electrical Chaseway not included 22 RAK205CW Chaseway for Sub Base 22 RAK3153 Un...

Page 57: ...run through the sub base entering the rear and exiting through one of the front panels When the room cabinet is in place the CDC or remote thermostat wiring is usually not visible to someone standing...

Page 58: ...components If the existing chassis is a slope front discharge and the duct dimensions are 7 3 32 high by 6 1 2 wide only the RAK7022 transition piece is required to install a 2900 or 3900 Series unit...

Page 59: ...allation Suggestions 57 58 Heat Pumps and Energy Savings 18 19 Introduction to Zoneline 6 Latent System Capacity 46 Maximum Connected Load 44 Mini Specs 2900 2 Mini Specs 3900 2 Mini Specs 5800 2 Mini...

Page 60: ...f quality and innovation continues GE has a policy of continuous improvement of its products and reserves the right to change materials and specifications without notice 2008 GE Company Pub No 20 S048...

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