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Critical Power

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GE_UPS_USM_TLE_SUL_M16_M50_2bU_V010.docx

User Manual

TLE Series 160 - 500 UL S2B

LEDs on Synoptic Diagram
LED 1 Rectifier
LED 2

Inverter

LED 3  Booster/Battery charger
LED 4  Automatic Bypass
LED 5  LOAD

Examples of typical scenarios in the Synoptic Diagram:

Load supplied by Inverter

Load supplied by Automatic Bypass

eBoost Operation Mode

Load supplied by Battery

IEMi Operation Mode, unit on-line

IEMi Operation Mode, unit stand-by

Summary of Contents for TLE Scalable 150

Page 1: ... GE Consumer Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland T 41 0 91 850 51 51 F 41 0 91 850 52 52 www gecriticalpower com imagination at work TLES_UL_160 500_S2b_UPS_GE_01 TLE Series 160 200 225 250 TLE Series 300 350 400 500 ...

Page 2: ...ating Revision Concern Date COPYRIGHT 2018 by GE Consumer Industrial SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of GE The illustrations and plans describin...

Page 3: ... use of the UPS Thank you for choosing GE START UP AND COMMISSIONING A GE GLOBAL SERVICES FIELD ENGINEER must perform start up and commissioning of the UPS Please Contact GE GLOBAL SERVICES at least two weeks prior to schedule start up and commissioning at 1 800 637 1738 or by E mail at pqservice ge com Distributed in the USA by Your Service Center g GE Consumer Industrial SA General Electric Comp...

Page 4: ...ned in this document WARNING TLE Series 160 500 is a Category C3 UPS Product according to IEC 62040 2 This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual be kept next to the UPS for future references If any problems are encountered with the procedur...

Page 5: ...S FOR SINGLE TLE SERIES 160 500 56 7 1 1 Initial start up of the TLE Series 160 500 56 7 1 2 Complete UPS shut down 60 7 1 3 Restore to normal operation after System shutdown with Load not supplied 61 7 1 4 Restore to normal operation after EPO Emergency Power Off with Load not supplied 63 7 2 PROCEDURES SINGLE TLE SERIES 160 500 FUNCTIONING AS FREQUENCY CONVERTER 65 7 2 1 Initial Start up of the ...

Page 6: ...ely during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals intrusi...

Page 7: ...to short between individual or separate battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the battery and do not lay them where they could fall onto the battery or into the cabinet 3 Disconnect charging source prior to connecting or disconnecting battery terminals Install the battery as shown on the drawing provided with the battery When connecting cables never ...

Page 8: ...manual the following symbols are defined WARNING if instruction is not followed injury or serious equipment damage may occur CAUTION internal parts have dangerous voltage present Risk of electric shock PE Earth GND Ground PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an altern...

Page 9: ...2 1 LAYOUT TLE Series 160 220 225 250 Fig 2 1 1 TLE Series 160 200 225 250 General view Fig 2 1 3 Control Panel Fig 2 1 4 Q1 UPS Output switch Fig 2 1 2 TLE Series 160 200 225 250 General view with open doors TLES_UL_225 250_S1_UPS_GE_02 Q1 I ON 0 OFF TLES_UL_225 250_S1_Switch Q1_01 TLES_UL_225 250_S1_UPS_GE_03 Q1 I ON 0 OFF 1 2 EPO EPO ...

Page 10: ... 2 2 LAYOUT TLE Series 300 400 500 Fig 2 2 1 TLE Series 300 400 500 General view Fig 2 2 3 Control Panel Fig 2 2 4 Q1 UPS Output switch Fig 2 2 2 TLE Series 300 400 500 General view with open doors TLES_UL_400 500_S1_UPS_GE_02 TLES_UL_400 500_S1_Switch Q1_01 Q1 I ON 0 OFF TLES_UL_400 500_S1_UPS_GE_03a Q1 1 2 I ON 0 OFF EPO EPO ...

Page 11: ...total Load than any other UPS available allowing you to support a greater number of today s enterprise computing Power Factor Corrected PFC equipment High Efficiency Thanks to type Advanced Neutral Point Clamped three level IGBT technology TLE Series 160 500 guarantees a high overall performance Intelligent Energy Management IEM combined with RPA results in the most cost efficient and reliable UPS...

Page 12: ...s eliminating all single points of failure The decentralized bypass offers great ﬂexibility to up or down grade the system in case future needs might change TLE Series 160 500 BEST IN CLASS EFFICIENCY High efficiency in double conversion mode up to 96 5 and eBoost operation mode up to 99 High efficiency at partial and reduced loads for cost benefits in operating conditions Higher efficiency at par...

Page 13: ...o modulation strategy applied to IGBT Bridge the rectifier provides clean input power in terms of low THDi and unity power factor Inverter The Inverter converts the DC voltage into a three phase AC voltage with constant amplitude and frequency which is completely independent and isolated from the AC input voltage Automatic Bypass The Automatic Bypass consists of a static semiconductor switch SSM S...

Page 14: ...le the Load is normally powered through the Automatic Bypass When the Utility Voltage is detected out of the prescribed tolerances the Load is automatically transferred to the Inverter When the Utility recovers the Load returns to the Automatic Bypass after a variable time defined by the control unit Fig 4 2 2 1 Block diagram eBoost Operation Mode The eBoost Operation Mode can be used for single u...

Page 15: ...4 3 When a Battery low warning occurs on a unit not necessary to support the present Load this unit will shut down after a timeout period selectable The Load is shared between the other units As the warning occurs on one unit necessary to support the present Load the system starts the stop operation timeout selectable The Load will shut down at the end of the stop operation time period 4 2 4 Utili...

Page 16: ...t condition is corrected the Load will be automatically transferred back to the Inverter Fig 4 2 5 1 Block diagram Automatic Bypass If the UPS is unable to return to normal mode following an automatic transfer to Bypass mode an alarm condition will be initiated In case of RPA Parallel System Each unit has its own internal Bypass These units are continuously exchanging information enabling all of t...

Page 17: ...ommon control circuitry see Fig 4 3 1 1 Parallel units for power capacity Several units can be paralleled in order to achieve output power greater than the maximum power of a single unit The maximum total power shared between the paralleled units is equal to the total installed nominal power In the event of a failure of one unit the power supplied by the UPS system becomes insufficient and the Loa...

Page 18: ...unicates with all other modules in order to act or react if necessary adapting to the new conditions 4 3 4 Synchronization All units are identical but one unit is arbitrarily selected as the reference and all the other units synchronize to this unit which in turn synchronizes to the Utility Bypass voltage as long as the latter is within tolerances In case of reference failure another unit in the P...

Page 19: ...f UPSs required to maintain a reliable supply to the critical load Then an efficiency optimization algorithm determines the best UPS configuration in order to maintain the running UPS in their highest efficiency operating region Energy losses are reduced by switching the Inverter section of one or more units to a stand by state The critical load is fed by the remaining units operating in double co...

Page 20: ...e prepared in advance before the installation The installation must be performed only with the UPS system completely shut down The AC Rectifiers input power 4 must be the same with clockwise phase rotation for each unit Each Rectifier must be set for the same floating DC voltage and the same Battery current limitation It is mandatory to install the fuses MCB 6 on each line connecting the Rectifier...

Page 21: ...dentification label 4 6 WARRANTY GE operating through its authorized agents warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications NOTE This warranty does not cover failures of the product which result from incorrect installation misuse alterations by persons other than authorized agents or abnormal working conditions TL...

Page 22: ... MATERIAL RECYCLING GE in compliance with environment protection uses only environmentally friendly material UPS packing materials must be recycled in compliance with all applicable regulations RECYCLING AT THE END OF SERVICE LIFE GE in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered conforming to the local appli...

Page 23: ...ontrol Panel positioned on the UPS front door acts as the UPS user interface Main features LCD Touch screen color graphic display See Chapter 6 Multilanguage communication interface English German Italian Spanish French Finnish Polish Portuguese Czech Slovenian Chinese Swedish Russian and Dutch Synoptic diagram indicating UPS status Command keys and parameters setting UPS status control LED ...

Page 24: ...can be programmed to meet customer needs by changing parameters Operation commands of the UPS 6 1 HOME SCREEN Fig 6 1 1 LCD screen The LCD screen after 5 minutes of inactivity shuts down the backlight To reactivate it it is sufficient to press any keys mentioned to Section 6 1 1 If the keypad remains inactive for 5 minutes or longer during the viewing of a screen such as MEASURES EVENTS SETUP or C...

Page 25: ...tion 6 2 EVENTS Shows in chronological order all the events occurred alarms messages commands handling etc See Section 6 3 SETUP Allows the user to customize some UPS functions to specific requirements and to view UPS identification data See Section 6 4 COMMANDS Allows the user to execute UPS operation commands See Section 6 5 RPA Parallel System Shows the status of operation of the RPA Parallel S...

Page 26: ...e Key yellow color Key for disabling the Service Key procedure Used only by the GE Service Center LEDS UPS STATUS LED LOAD PROTECTED green color When lit indicates that the UPS is functioning correctly and the Load is system protected Load supplied either from Inverter or from Automatic Bypass in case of eBoost Operation Mode When blinking indicates that a regular maintenance service is needed SER...

Page 27: ...is open LED STOP OPERATION red color It warns about the imminent Inverter stop default parameter 3 min and the consequent Load shut down as result of The battery is fully discharged and the Load cannot be transferred on Utility Overtemperature or overload condition 102 and the Load cannot be transferred on Utility Bypass Data regarding Bypass See Section 6 2 Rectifier Data regarding Rectifier See ...

Page 28: ...ynoptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD Examples of typical scenarios in the Synoptic Diagram Load supplied by Inverter Load supplied by Automatic Bypass eBoost Operation Mode Load supplied by Battery IEMi Operation Mode unit on line IEMi Operation Mode unit stand by ...

Page 29: ...ameters like AC DC and various statistics In this mode the keys perform the following functions Return to HOME screen Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen Battery Shows the scr...

Page 30: ...attery autonomy Charge level The battery charge level On battery time Total operating time of the UPS on battery in hours BATTERY DISCHARGE COUNTER Residual Charge Level The number of discharges combined with the percentage of the available residual battery capacity at the time utility power is restored Battery charger status Battery charge status Off Float Boost RECTIFIER SCREEN Frequency The inp...

Page 31: ... of fast transients The number of fast transients occurred on the bypass utility on the last seven days Bypass quality index The statistic evaluation in 100 good 0 bad of the Bypass utility Status Bypass status free blocked INVERTER SCREEN Frequency The output frequency of the Inverter Voltage L1 Voltage L2 Voltage L3 3 phase output voltage PHASE NEUTRAL Status The synchronization status of the In...

Page 32: ...time Total operating time for the UPS in hours Active Power Total effective Load power kW eBoost operation time Total operating time for the UPS in eBoost Operation Mode in hours This counter is displayed only when eBoost Operation Mode is available option Overload counter Total number of detected output overloads IEMi operation time Total operating time for the UPS in IEMi Operation Mode in hours...

Page 33: ...the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Return to HOME screen Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen User Events Shows the screen Service Events Reserved for the GE Service Ce...

Page 34: ... to an event Nr 511 is the more recent Nr 1 is the first Data MM DD YYYY Exact hour of the moment when the event occurred HH MM SS thousandth Number of standard GE code of the event Explicit text describing the event in the selected language SCREEN SERVICE LOG Service Log Chronologically view 5 events per screenshot with service related info Event characteristic Number chronologically assigned to ...

Page 35: ...S JA CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JA 4007 BUS JB CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JB 4008 BUS JA FAILURE There is an interruption in the channel JA of the parallel communication bus system 4009 BUS JB FAILURE There is an interruption in the channel JB of the parallel communicat...

Page 36: ...OLTAGE Dangerous high DC Voltage caused Inverter shut down Inverter restarts automatically after Battery returns to floating voltage 4117 BATTERY EARTH FAULT A leakage current to earth has been detected on the DC circuit 4118 BATTERY FAULT During battery test the voltage falls under the critical level depending setting parameters Battery test is stopped 4121 HIGH DC RIPPLE A high ripple is present...

Page 37: ...TRANSFORMER OVERTEMPERATURE The temperature sensor of the Inverter Transformer indicates overtemperature Elapsed stop operation time Inverter shut down With Utility OK Load is transferred on Utility 4308 DC FUSES FAILURE Blown input DC fuse s F1 of the Inverter Inverter cannot be started as long as present 4309 DRIVER FAILURE An abnormal condition has been detected on one or more power modules of ...

Page 38: ... Load remains supplied by Utility until the alarm stays ON 4522 FAN FAILURE The Fan Control Board indicates a malfunction of one or more ventilators 4530 LOAD LOCKED ON UTILITY Load is locked on Utility because 3 transfers on Utility have been detected in a short time default 30 sec The transfer will be free after a time defined in parameter default 30 sec 4531 LOAD ON UTILITY BY ERROR DETECTOR Lo...

Page 39: ...ply Board in particular from the DC supply Can be enabled or disabled with respective parameter 4702 LOSS OF REDUNDANCY A time of lost redundancy superior than specified in respective parameter was detected 4900 LOAD LOCKED ON INVERTER The Load is locked on Inverter after 3 Load transfers within 30 seconds After time out default 30 sec Bypass will be free 4955 OVERTEMPERATURE An overtemperature co...

Page 40: ...fined settings 4124 MANUAL AUTOMATIC BOOST CHARGE STOP The automatic boost charge has finished The battery s voltage will return to the maintenance value A manually activated boost charge will finish if it is manually interrupted the initial timer setting has expired or the rectifier is not functioning correctly Alarm 4140 The battery voltage will return to the maintenance value 4144 BOOSTER ON Th...

Page 41: ...561 LOAD OFF Push button Load Off on the UPS Control Panel has been pressed with the output circuit switch Q1 closed 4562 DETOUR ON The auxiliary contact indicates that Q2 Manual Bypass was closed 4564 DETOUR OFF The auxiliary contact indicates that Q2 Manual Bypass was opened 4567 COMMAND LOAD ON UTILITY The control unit received a command to transfer the Load on Utility 4568 COMMAND LOAD ON INVE...

Page 42: ...ration Mode will be temporarily inhibited 4609 eBoost INHIBITED LOW LOAD eBoost Operation Mode inhibited due to minimal load not reached 4699 BATTERY TEST IMPOSSIBLE Automatic Battery Test is not possible due to No Utility Rectifier or Bypass Battery not fully charged Load is below 10 or above 80 Test is postponed for 1 week 4763 REMOTE CONTROL ON Inverter can be started or shut down by remote con...

Page 43: ...le without password protection In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Return to HOME screen Shows the main screen COMMANDS See Section 6 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen User Shows the screen Service...

Page 44: ...values are XON standing for the XON XOFF protocol or None standing for any protocol PRINTER COMMANDS By using the keys MEASURES ALARMS PARAMETERS ALL it is possible to print selected data NOTE Please configure your printer with the following parameters 115200 None 8 2 None 115200 bauds sec no parity 8 bits no Handshake DISPLAY SCREEN Date You can adjust the date of the real time clock existing in ...

Page 45: ...he value is No the UPS is normally operating in VFI double conversion mode at all times When the UPS is in eBoost Operating Mode the eBoost LED is ON green light NOTE The configuration of the activation schedule can only be updated when eBoost Operation Mode is disabled Enabled No DAY For the weekdays from Monday to Sunday the edit mode edit day allows to define time intervals when the UPS is oper...

Page 46: ...value NOTE To avoid undesired eBoost Operation Mode verify Date and Time eBoost screen how many hours of eBoost Operation Mode have been selected for each day of the week NOTE The eBoost Operation Mode will become active only if the Load is supplied from the Inverter eBoost Operation Mode is only possible if the UPS load exceeds a minimum threshold default 10 of the rated capacity In case no load ...

Page 47: ...est of all Inverters in the system at least 1 minute of normal operation must be programmed during the week the Yes No parameter is automatically disabled if this condition is not satisfied In case this minimum time in normal VFI operation is not respected the IEMi Operation Mode will be disabled If the value is No the UPS is operating in normal VFI double conversion mode at all times When the UPS...

Page 48: ... how many hours of IEMi Operation Mode have been selected for each day of the week NOTE For IEMi Operation Mode to become active a manual Inverter start is required at start up and after a Load Off reset TOUCH SCREEN This screen permits the adjustment Calibrate key of the LCD s Touch Screen sensitivity IDENTIFICATION SCREEN ID Number of UPS in the RPA Parallel System 0 for single unit Model UPS mo...

Page 49: ...ws the user to execute UPS operation commands In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Section 6 4 Return to HOME screen Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen Commands 2 Shows ...

Page 50: ...itching ON command NOTE When eBoost Operation Mode or IEMi Operation Mode is enabled control of Inverter status and selection of the feed path is done autonomously by the UPS control logic Therefore Inverter ON Inverter OFF commands are disabled when eBoost Operation Mode or IEMi Operation Mode is enabled Inverter OFF Inverter switching OFF command This command is also used as EPO Emergency Power ...

Page 51: ...tus Shows the Module shutdown status ACTIVE NOT ACTIVE System shutdown System shutdown Load Off command for an RPA Parallel System NOTE This command will immediately disconnect the Load System shutdown cannot disconnect the RPA Parallel System from the Load with Q2 Manual Bypass switch only if provided by customer closed For the RPA Parallel System If System shutdown is pressed on one unit connect...

Page 52: ...zer TEST Acoustical alarm test acoustical alarm should be always activated Module shutdown procedure Guides throught the procedures to shutdown a single UPS or a RPA Parallel System unit Attention For a single UPS this implies the load disconnection Module start up procedure Guides throught the procedures to start up the UPS System on bypass Function not enabled Battery Charger Function not enable...

Page 53: ...ome information on the RPA Parallel System In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 NOTE During IEMi Operation Mode the Percent Load information is computed based on on line units only Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5 Return to HOME scre...

Page 54: ... of the RPA System Parallel Input Utility status for RECT Rectifier and BYP Bypass Battery status for CHRG Battery Charger green color On grey color Off Q1 Load output switch Q2 Manual Bypass switch only if provided by customer Open Open Closed Closed Examples of the main RPA Parallel System unit status situations UPS with Load supplied by Inverter or On line UPS in IEMi Operation Mode UPS with Lo...

Page 55: ...y step instructions given below However we recommend that at least the initial procedure should be performed by an instructed person Check after every step for correct reaction of the UPS LEDs on the panel and correct voltage and current measurements before you proceed to the next step If you encounter any problems during the following procedures you should not continue but contact your GE Service...

Page 56: ...tery Protections must be open Pos O TLE Series 160 200 225 250 TLE Series 300 400 500 LEDs on Synoptic Diagram Q1 UPS Output switch CB3 External Battery switch option LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD on UPS LED ALARM LED LOAD PROTECTED Command Inverter ON Command Inverter OFF Command System shutdown Command System shutdown Reset 1 Switc...

Page 57: ...d reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by mean...

Page 58: ...harge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Flooded Lead Acid Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Recharge Current Max...

Page 59: ... CB3 External Battery switch option NOTE Before performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automa...

Page 60: ...om UPS Rectifier and Inverter are shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open Q1 UPS Output switch Pos O 3 Disconnect the Battery from the UPS by opening if present the CB3 External Battery switch option and then the External Battery Protections NOTE Before performing the next procedure 4 wait 5 minutes for DC Link Capacitors discharge...

Page 61: ...ery Protections MUST BE DISCONNECTED and the CB3 External Battery switch option MUST BE OPEN If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the command System shutdown Restore the command System shutdown through the screen Commands...

Page 62: ... CB3 External Battery switch option NOTE Before performing the next procedure 3 make sure that the LED 3 Booster Battery charger is lit 3 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automa...

Page 63: ...e CB3 External Battery switch option MUST BE OPEN If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram after performed the command EPO Emergency Power Off with LOAD NOT SUPPLIED 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remains lit 2 Perform the Inve...

Page 64: ... CB3 External Battery switch option NOTE Before performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automa...

Page 65: ...the UPS have been made correctly The safety screens are fixed in their position The switches Q1 and CB3 option are open Pos O and the External Battery Protections must be open Pos O TLE Series 160 200 225 250 TLE Series 300 400 500 LEDs on Synoptic Diagram Q1 UPS Output switch CB3 External Battery switch option LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED...

Page 66: ...d reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by mean...

Page 67: ...harge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Flooded Lead Acid Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Recharge Current Max...

Page 68: ...f the switch fuse holder 3 Connect the Battery to the UPS by closing the External Battery Protections and close if present the CB3 External Battery switch option 4 Insert the Inverter performing the command Inverter ON Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen Commands 1 Inverter ON ...

Page 69: ...e shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open Q1 UPS Output switch Pos O 3 Disconnect the Battery from the UPS by opening if present the CB3 External Battery switch option and then the External Battery Protections NOTE Before performing the next procedure 4 wait 5 minutes for DC Link Capacitors discharge Use the MEASURES Rectifier scre...

Page 70: ...Protections MUST BE DISCONNECTED and the CB3 External Battery switch option MUST BE OPEN View of the Synoptic Diagram after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the command System shutdown Restore the command System shutdown through the screen Commands 1 System shutdown Reset NOTE Ensure the LED 1 Rectifier is lit before carrying out this procedure It indicates th...

Page 71: ...g the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit LED ALARM turns Off and the LED LOAD PROTECTED must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE ...

Page 72: ... is in the following status Q1 UPS Output switch MUST BE CLOSED External Battery Protections MUST BE DISCONNECTED and the CB3 External Battery switch option MUST BE OPEN View of the Synoptic Diagram after performed the command EPO Emergency Power Off with LOAD NOT SUPPLIED 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remains lit 2 Perfor...

Page 73: ...Protections and close if present the CB3 External Battery switch option NOTE Before performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inv...

Page 74: ... must be open Pos O TLE Series 160 200 225 250 TLE Series 300 400 500 LEDs on Synoptic Diagram Q1 UPS Output switch CB3 External Battery switch option LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD on UPS LED ALARM LED LOAD PROTECTED Command Inverter ON Command Inverter OFF Command Module shutdown Command Module shutdown Reset Command System shutdown...

Page 75: ...d reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by mean...

Page 76: ...harge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Flooded Lead Acid Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Recharge Current Max...

Page 77: ...nk 1 and DC link 2 has reached 400Vdc see screen MEASURES Rectifier Attention check the right DC polarities on both side of the switch fuse holder 3 Connect the Battery on all Units by closing the External Battery Protections and close if present the CB3 External Battery switch option Synoptic Diagram of first unit Synoptic Diagram of other units NOTE Before performing the next procedure 4 make su...

Page 78: ...r to Inverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Synoptic Diagram of first unit Synoptic Diagram of other units 6 Operation mode selection TLE Series 160 500 is delivered normally selected for permanent VFI operation If available the eBoost Operation Mode can be enabled and the eBoost St...

Page 79: ...atus Load supplied from all Inverters of the Redundant Parallel System 1 Disconnect the Inverter performing the Inverter OFF command on the Unit to separate 1 Perform the Inverter OFF command from the screen Commands 1 Inverter OFF 2 Repeat the Inverter OFF command from the screen Commands 1 Inverter OFF With Redundant System performing the Inverter OFF command the Inverter shuts down and it will ...

Page 80: ...d then the External Battery Protections Press MUTE key to reset Acoustical Alarm LED ALARM remains lit Synoptic diagram of the unit to separate Synoptic diagram of other units NOTE Before performing the next procedure 5 wait 5 minutes for DC Link Capacitors discharge Use the MEASURES Rectifier screen to ensure that the DC link1 and DC link 2 voltage has reached 10Vdc 5 Disconnect the Utility suppl...

Page 81: ...rting this procedure Open the front door of the Unit to reconnect and make sure that All the connections to the input output terminals or bus bars of the UPS have been made correctly The protection panels are fastened in their correct position The switches Q1 and CB3 option are open Pos O and the External Battery Protections must be open Pos O 1 Switch ON the Utility voltage on the Unit to reconne...

Page 82: ...rnal Battery Protections and close if present the CB3 External Battery switch option Synoptic diagram of the unit to reconnect Synoptic diagram of other units 4 Insert the Inverter performing the command Inverter ON on the Unit to reconnect Perform the Inverter ON command from the screen Commands 1 Inverter ON After Soft start of the Inverter the Inverter connects automatically to the other Units ...

Page 83: ...own Shutdown Load is disconnected from UPS Parallel System Rectifiers and Inverters are shut down and all Contactors are opened LED ALARM is lit Synoptic diagram of first unit Synoptic diagram of other units 2 Open Q1 UPS Output switch Pos O on all Units Synoptic diagram of first unit Synoptic diagram of other units 3 Disconnect on all Units the Battery from the UPS by opening if present the CB3 E...

Page 84: ... that eBoost Operation Mode is disabled before starting this procedure If IEMi option is available make sure that IEMi Operation Mode is disabled before starting this procedure View of the Synoptic Diagram on all UPS units after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the command System shutdown of the Parallel System Restore the command System shutdown on anyone of ...

Page 85: ... of Soft start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit Synoptic diagram of first unit Synoptic diagram of other units 4 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous ends Perform the I...

Page 86: ...peration Mode is disabled before starting this procedure If IEMi option is available make sure that IEMi Operation Mode is disabled before starting this procedure View of the Synoptic Diagram on all UPS units after performed the command EPO Emergency Power Off with LOAD NOT SUPPLIED 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remains li...

Page 87: ... of Soft start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit Synoptic diagram of first unit Synoptic diagram of other units 5 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous ends Perform the I...

Page 88: ... critical conditions In addition comprehensive data collection and analysis improves diagnostics capability and enhances response time Continuous monitoring and ongoing maintenance help ensure maximum performance of your UPS equipment as it protects business critical applications GE Data Protection GE Data Protection software can communicate with the UPS over RS 232 USB or SNMP to receive status i...

Page 89: ...mponents of the UPS which need periodic maintenance if not replaced could cause a reliability reduction of the supply system We highly recommend that you contact your GE Service Center for preventive maintenance work NOTE Never ignore a Service Check alarm Failure to perform mandatory preventative maintenance on components documented in the UPS product manual may result in thermal damage to the eq...

Page 90: ...attery Test to verify the full runtime of the Battery the charger needs at least 8 hours to recharge the Battery up to 90 of its capacity Long shut down periods of the UPS system To guarantee that the Battery is fully charged the UPS system should be in operation for at least 12 hours every 3 months If not the Battery may be permanently damaged 9 1 5 UPS room conditions and temperature The UPS roo...

Page 91: ..._V010 docx User Manual TLE Series 160 500 UL S2B 10 NOTES 10 1 NOTES FORM It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

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