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GE SERIES B 480, User Manual

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INSTALLATION INSTRUCTIONS - continued

GEH-7252

25

May 2003

g

GE Capacitor & Power Quality Products

Mounting dimensions and outline drawings for wall and floor mounted NEMA 1 cabinets follow.

Table 7

NEMA 1

Industrial Style Enclosures

Filter Output

Rating Amps.

Cabinet

Part Number

6

Cabinet-002

8

Cabinet-002

11

Cabinet-002

14

Cabinet-002

21

Cabinet-002

27

Cabinet-003

34

Cabinet-003

44

Cabinet-003

52

Cabinet-004

66

Cabinet-004

83

Cabinet-004

103

Cabinet-004

128

Cabinet-004

165

Cabinet-005

208

Cabinet-005

240

Cabinet-005

320

Cabinet-006*

403

Cabinet-006*

482

Cabinet-006*

636

N/A

786

N/A

*Floor Mounted

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Summary of Contents for SERIES B 480

Page 1: ...g GE Capacitor Power Quality Products MATRIX FILTER SERIES B 480 Volts 60HZ USER MANUAL...

Page 2: ...e variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will GE assume responsibility or liability for any direct o...

Page 3: ...nditions 5 Performance 6 Altitude Derating Curve 11 5 Installation Instructions 12 Filter Installation 12 Outline Drawings and Mounting Dimensions 13 Power Wiring Connection 29 Ground and Ground Fault...

Page 4: ...meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used WARNING THE OPENING OF THE BRANCH CIRCUIT PROTECTIVE DEVI...

Page 5: ...GEH 7252 2 May 2003 g GE Capacitor Power Quality Products WARNING ONLY SPARE PARTS OBTAINED FROM GE OR AN AUTHORIZED GE DISTRIBUTOR CAN BE USED...

Page 6: ...t of this Filter The GE Matrix Filter has been subjected to demanding factory tests before shipment Carefully inspect the shipping container for damage that may have occurred in transit Then unpack th...

Page 7: ...cal Configuration G General Purpose NEMA 1 2 W General Purpose NEMA 3R N Industrial Style NEMA 1 Enclosure Size B CAB 17B or CAB 002 C CAB 20B or CAB 003 D CAB 30B or CAB 004 E CAB 42B or CAB 005 F CA...

Page 8: ...8 3 294 27 98 4 351 98 5 343 34 98 6 406 98 6 399 44 98 7 479 98 7 472 52 98 8 539 98 8 533 66 98 9 626 98 9 621 83 98 9 740 98 9 735 103 99 0 850 99 0 844 128 99 1 964 99 1 959 165 99 2 1143 99 2 114...

Page 9: ...t full load 8 maximum no load to full load Standby Current Without Optional Capacitor Contactor 70 of the full load capacitor current listed in Table 3 With Optional Capacitor Contactor Refer to Drive...

Page 10: ...27 38 83 94 62 73 8 30 40 85 96 65 75 11 35 45 95 105 70 80 14 35 45 95 105 80 90 21 45 60 105 120 85 100 27 50 65 135 150 100 115 34 70 85 160 175 125 140 44 70 85 160 175 125 140 52 105 135 170 200...

Page 11: ...s RMS Filter Current Rating Amps Rms Capacitor Current Typical Amps RMS 6 2 0 44 145 208 79 7 8 2 7 52 20 7 240 93 1 11 3 9 66 21 5 320 124 8 14 5 4 83 31 5 403 156 0 21 7 1 103 33 6 482 188 9 22 10 7...

Page 12: ...ic Spectrum 100 Load 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order Harmonic Current Typical Worst Case Figure 4 5 Matrix Filter Harmonic Spectrum 100 Load 0...

Page 13: ...rcent Filter Load Power Factor Typical Worst Case Performance With Unbalanced Line Voltage Typical Table 4 All Components at Nominal Values and Worse Case Service Conditions 8 Filter 100 Load 5 Filter...

Page 14: ...NS continued GEH 7252 11 May 2003 g GE Capacitor Power Quality Products Figure 6 Altitude Derating Curve 1 05 1 00 0 95 0 90 0 85 0 80 0 75 0 70 0 3300 6600 9900 13200 16500 CURRENT DERATING FACTOR AL...

Page 15: ...a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations General purpose NEMA 1 2 and 3R enclosed filters are designed for floor mounting in the vertical pl...

Page 16: ...NS continued GEH 7252 13 May 2003 g GE Capacitor Power Quality Products Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 21 Amps 480 VAC 60Hz Outline Drawing All di...

Page 17: ...INSTALLATION INSTRUCTIONS continued GEH 7252 14 May 2003 g GE Capacitor Power Quality Products Figure 8 27 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches...

Page 18: ...INSTALLATION INSTRUCTIONS continued GEH 7252 15 May 2003 g GE Capacitor Power Quality Products Figure 9 34 44 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches...

Page 19: ...LLATION INSTRUCTIONS continued GEH 7252 16 May 2003 g GE Capacitor Power Quality Products Figure 10 52 66 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY CAPACITOR ASSE...

Page 20: ...ed GEH 7252 17 May 2003 g GE Capacitor Power Quality Products NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 11 83 128 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REA...

Page 21: ...Power Quality Products NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 12 165 240 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY NOTE SEE TABLE FOR NUMBE...

Page 22: ...S continued GEH 7252 19 May 2003 g GE Capacitor Power Quality Products NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 13 320 482 Amps 480 VAC 60Hz Vertical Mounting Outline Drawing All...

Page 23: ...assembly and a capacitor assembly These assemblies are designed to be mounted vertically The reactor assembly may be mounted above the capacitor assembly as shown in Figure 10 or the assemblies may be...

Page 24: ...35 3 0 0 390 14 34 7 3 5 8 4 0 2 75 3 0 0 390 16 44 7 3 5 8 4 0 2 75 3 0 0 390 16 52 9 0 7 4 4 8 3 16 3 0 0 38 x 0 75 28 66 9 0 7 0 5 3 3 16 3 0 0 38 x 0 75 27 83 10 8 8 5 6 5 3 47 3 63 0 38 x 0 75 5...

Page 25: ...rpose NEMA 1 2 3R cabinets follow Table 6 General Purpose Cabinets NEMA 1 2 3R Filter Output Rating Amps Cabinet Part Number 6 CAB 17B 8 CAB 17B 11 CAB 17B 14 CAB 17B 21 CAB 20B 27 CAB 20B 34 CAB 20B...

Page 26: ...INSTALLATION INSTRUCTIONS continued GEH 7252 23 May 2003 g GE Capacitor Power Quality Products Figure 16 CAB 17B Figure 17 CAB 20B...

Page 27: ...INSTALLATION INSTRUCTIONS continued GEH 7252 24 May 2003 g GE Capacitor Power Quality Products Figure 18 CAB 30B Figure 19 CAB 42B...

Page 28: ...1 Industrial Style Enclosures Filter Output Rating Amps Cabinet Part Number 6 Cabinet 002 8 Cabinet 002 11 Cabinet 002 14 Cabinet 002 21 Cabinet 002 27 Cabinet 003 34 Cabinet 003 44 Cabinet 003 52 Ca...

Page 29: ...INSTALLATION INSTRUCTIONS continued GEH 7252 26 May 2003 g GE Capacitor Power Quality Products Figure 20 Cabinet 002 Figure 21 Cabinet 003...

Page 30: ...INSTALLATION INSTRUCTIONS continued GEH 7252 27 May 2003 g GE Capacitor Power Quality Products Figure 22 Cabinet 004 Figure 23 Cabinet 005...

Page 31: ...continued GEH 7252 28 May 2003 g GE Capacitor Power Quality Products Figure 24 Cabinet 006 Note For 5 filters rated 320 Amps to 482 Amps a separately mounted input reactor is required Refer to Figure...

Page 32: ...filter capacitors are supplied on one or more assembles Refer to Figure 26 for the interconnection diagram The capacitor assembly should be located in the lowest temperature regions of the enclosure g...

Page 33: ...5 16 22 5 16 34 22 5 16 18 4 20 44 22 5 16 18 4 20 52 18 4 20 18 4 20 66 18 4 20 6 4 2 0 45 50 83 6 4 2 0 45 50 6 4 2 0 45 50 103 6 4 2 0 45 50 6 4 2 0 45 50 128 6 4 2 0 45 50 6 4 2 0 45 50 165 6 4 2...

Page 34: ...INSTALLATION INSTRUCTIONS continued GEH 7252 31 May 2003 g GE Capacitor Power Quality Products Figure 25 Panel Mounted Filters 6 44 Amps 480 VAC 60Hz Interconnection Diagram...

Page 35: ...INSTALLATION INSTRUCTIONS continued GEH 7252 32 May 2003 g GE Capacitor Power Quality Products Figure 26 Panel Mounted Filters 52 482 Amps 480 VAC 60Hz Interconnection Diagram...

Page 36: ...or Assembly Terminal Specifications Filter Rating Amps Capacitor Terminals NOTE Two terminals per phase Wire Range AWG Terminal Torque in lbs 52 240 14 10 8 4 6 1 0 3 35 40 45 50 320 482 6 00 120 Figu...

Page 37: ...INSTALLATION INSTRUCTIONS continued GEH 7252 34 May 2003 g GE Capacitor Power Quality Products Figure 28 Filters Mounted in Industrial Style Cabinets 6 482 Amps 480 VAC 60Hz Interconnection Diagram...

Page 38: ...INSTRUCTIONS continued GEH 7252 35 May 2003 g GE Capacitor Power Quality Products Figure 29 6 14 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconnect...

Page 39: ...N INSTRUCTIONS continued GEH 7252 36 May 2003 g GE Capacitor Power Quality Products Figure 30 21 52 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Figure 26 for Interconnect...

Page 40: ...INSTRUCTIONS continued GEH 7252 37 May 2003 g GE Capacitor Power Quality Products Figure 31 66 240 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Figure 26 for Interconnect...

Page 41: ...INSTRUCTIONS continued GEH 7252 38 May 2003 g GE Capacitor Power Quality Products Figure 32 320 786 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconne...

Page 42: ...N INSTRUCTIONS continued GEH 7252 39 May 2003 g GE Capacitor Power Quality Products Figure 33 6 21 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnecti...

Page 43: ...N INSTRUCTIONS continued GEH 7252 40 May 2003 g GE Capacitor Power Quality Products Figure 34 27 44 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnect...

Page 44: ...INSTRUCTIONS continued GEH 7252 41 May 2003 g GE Capacitor Power Quality Products Figure 35 52 128 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnect...

Page 45: ...INSTRUCTIONS continued GEH 7252 42 May 2003 g GE Capacitor Power Quality Products Figure 36 165 240 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnec...

Page 46: ...INSTRUCTIONS continued GEH 7252 43 May 2003 g GE Capacitor Power Quality Products Figure 37 320 482 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnec...

Page 47: ...rent rating If the motor current rating is not available use the NEC motor current rating Filters for variable torque AC drives rated 2 5 Hp should be selected for a filter output current rating great...

Page 48: ...FILTER DESCRIPTION continued GEH 7252 45 May 2003 g GE Capacitor Power Quality Products Figure 38 480 VAC 60Hz Block Diagram...

Page 49: ...tions After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the...

Page 50: ...IF SAFETY PRECAUTIONS ARE NOT OBSERVED 6 Confirm that line voltage is present at the input terminals A1 B1 C1 of the filter 7 Confirm that line voltage is present at the output terminals A2 B2 C2 of...

Page 51: ...EN OPERATING INSTALLING OR REPAIRING THIS FILTER INJURY DEATH AND OR PROPERTY DAMAGE MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and ve...

Page 52: ...Possible cause Solution Input source voltage harmonic distortion Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Solution Lin...

Page 53: ...or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 1 or less PROBLEM Filter output voltage is not within specification Possible cause Filter...

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