GE Monogram ZDP30_ _H Technical Service Manual Download Page 3

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Blower Thermal Cutout .................................................................................................... 16

Burner Alignment ............................................................................................................. 12

Burner Valve ..................................................................................................................... 11

Check for Proper Ignition ................................................................................................. 12

Component Access ........................................................................................................... 8

Component Locator Views ................................................................................................ 6

Components ...................................................................................................................... 8

Convection Fan Assembly ............................................................................................... 18

Door Assemblies ............................................................................................................... 9

Flame Characteristics ..................................................................................................... 11

Grates .............................................................................................................................. 12

Griddle Leveling ............................................................................................................... 15

Griddle Removal .............................................................................................................. 14

Griddle Thermostat Adjustment ....................................................................................... 15

Grill Burner/Griddle Burner Ignition Systems (On Some Models) .................................... 13

Grill or Griddle Air Adjustment .......................................................................................... 15

Grill or Griddle Igniter Removal ........................................................................................ 16

Grill Removal ................................................................................................................... 14

Ignition and Re-ignition ..................................................................................................... 12

Introduction ........................................................................................................................ 4

Lock Motor Assembly ....................................................................................................... 19

Nomenclature .................................................................................................................... 5

Orifice Conversion Kits .................................................................................................... 11

Oven Blower Motor (30-in. Range Models) ...................................................................... 20

Oven Blower Motor (36-in. and 48-in. Range Models) ..................................................... 19

Oven Door ......................................................................................................................... 8

Oven Light Bulbs ............................................................................................................. 10

Oven Select Switches ..................................................................................................... 17

Oven Thermostat ............................................................................................................. 17

Oven Thermostat Calibration ........................................................................................... 16

Relays, Convection Pulser Timers and Main Power Connection ..................................... 17

Schematics and Wiring Diagrams ................................................................................... 21

Simmer Orifice Burner Replacement .............................................................................. 11

Sparking ........................................................................................................................... 12

Spark Module ................................................................................................................... 13

Surface Burner ................................................................................................................ 10

Surface Burner Adjustments ............................................................................................ 11

Warranty .......................................................................................................................... 30

TABLE OF CONTENTS

Summary of Contents for Monogram ZDP30_ _H

Page 1: ...MODEL SERIES TECHNICAL SERVICE GUIDE Monogram Dual Fuel Pro Ranges And Monogram Gas Cooktops ZDP30_ _H ZDP36_ _ _H ZDP48_ _ _H ZGU36_ _ _H ZGU48_ _ _H PUB 31 9119 3 04 GE Consumer Industrial ...

Page 2: ...If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death If you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in the building Immediately call the gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach the gas supplier call ...

Page 3: ... 15 Grill or Griddle Igniter Removal 16 Grill Removal 14 Ignition and Re ignition 12 Introduction 4 Lock Motor Assembly 19 Nomenclature 5 Orifice Conversion Kits 11 Oven Blower Motor 30 in Range Models 20 Oven Blower Motor 36 in and 48 in Range Models 19 Oven Door 8 Oven Light Bulbs 10 Oven Select Switches 17 Oven Thermostat 17 Oven Thermostat Calibration 16 Relays Convection Pulser Timers and Mai...

Page 4: ... in model has an additional 12 in standard clean oven The gas cooktop only models are available in 36 in and 48 in configurations with the same grill and griddle combinations as the cooktop on the 36 in and 48 in range models All models are available in either natural gas or LP gas and must be ordered appropriately from the dealer at the time of purchase 36 in Range Shown with Center Grill 48 in R...

Page 5: ...7 S T OCT 1996 R V NOV 1995 M Z DEC 1994 L The letter designating the year repeats every 12 years Example T 1974 T 1986 T 1998 Monogram D Dual Fuel G Gas Z D P 4 8 N 4 G H 1 S S P Self Clean U Cooktop Width Stainless Steel Eng Digit Model Year G Grill and Griddle R Grill Only D Griddle Only 4 Surface Burners 6 Surface Burners N Natural Gas L LP Gas Mini manual The mini manual is located behind the...

Page 6: ...ponent Locator Views 36 in Range Models 1 2 3 7 4 5 6 8 1 Spark Module 2 Oven Select Switches 3 Oven Control 4 Door Lock High Limit 5 Gas Shut Off Valve 6 Relays 7 Clean Timer 8 Terminal Block 9 Transformer 9 ...

Page 7: ...1 2 3 4 5 6 7 8 2 1 Spark Module 2 Oven Select Switches 3 Oven Control 4 Door Lock High Limit 5 Gas Shut Off Valve 6 Relays 7 Clean Timer and Proof Timer 8 Terminal Block 9 Transformer 48 in Range Models 9 ...

Page 8: ...lding the landing ledge in place and lift the ledge off Oven Door To remove the door 1 Fully open the door 2 Each hinge has a hinge lock Close the hinge latches down against the door frame 3 Firmly grasp the door at the top sides 4 Close the door to the near vertical position 5 Lift the door up and pull straight out 48 in Range Model Shown 30 in Range Models 1 Remove the manifold valve panel See 3...

Page 9: ...in a vertical position 3 Guide the hinges into the slots 4 Push the door in firmly while opening 5 Once in position open the door completely Push the hinge locks back in and toward the front frame Note If the door cannot be fully opened the hinge is not properly seated Door Gasket The gasket is attached to the front frame around the outer edge of the oven liner A series of spring clips mounts the ...

Page 10: ...socket Turn the glass cover clockwise 1 4 turn to engage 5 For improved lighting inside the oven clean the glass cover frequently using a wet cloth This should be done when the oven is completely cool 6 Reconnect electrical power to the oven Surface Burner To remove the surface burner 1 Lift off the burner cap and burner head 2 Remove the burner ring locking nut using a 11 16 in socket wrench cres...

Page 11: ... Conversion Kits Burner orifice conversion kits are available for Converting burner orifices from LP to Natural Gas and from Natural Gas to LP Installation at high altitudes Natural LP Conversion Kit Order part number WB49X10132 LP Natural Conversion Kit Order part number WB49X10133 High Altitude Conversion Kit Order part number WB49X10130 ORIFICE JET SIZES ORIFICE mm RATE BTU HR BURNER GAS MAIN S...

Page 12: ...park after the burners are lit check that each burner component is assembled and seated properly by observing uniform gaps between each layer Disassemble and reassemble as required If water spills onto the electrode the burner will not reignite The wet electrode will conduct spark energy to ground preventing it from sparking or sensing flame across the spark gap The burner will operate normally on...

Page 13: ... The ignition circuit consists of the grill switch grill burner only griddle thermostat griddle burner only the igniter and the thermal safety valve gas valve The components are wired in series for each cooking function Note The igniter resistance decreases as the igniter surface temperature increases The safety valve operates by current not by voltage From a cold start the igniter needs 30 60 sec...

Page 14: ...thermostat capillary from beneath the plate Grill Removal To remove the grill burner assembly 1 Remove the grill cover grill grates and grill radiant 2 Lift off the front trim from the front of the grill 3 Remove the 2 Phillips head screws at the front of the grill box that secure the grill box to the cooktop 4 Carefully lift up the grill box enough to access the wire nut connecting the igniter to...

Page 15: ... forward slope to help grease and oils to drain away from the food being cooked Grill or Griddle Air Adjustment 1 For the grill remove the grill cover grates and grill radiant For the griddle remove the griddle assembly see Griddle Removal 2 If adjusting the grill air shutter remove the 2 Phillips head screws at the rear of the burner and lift the burner out 3 Loosen the screw on the burner air sh...

Page 16: ...in any mode of operation when it detects a temperature in the control area of approximately 210 F The blower will cycle off when temperatures cool below 120 F Grill or Griddle Igniter Removal 1 For the grill remove the grill cover grates and grill radiant For the griddle remove the griddle assembly see Griddle Removal 2 Remove the 2 Phillips head screws at the rear of the burner and lift the burne...

Page 17: ...en in the CLEAN mode of operation See above illustration Relays Convection Pulser Timers and Main Power Connection Electrical relays and timers are located in the compartment below the oven Remove the 2 screws from the top corners of the bottom panel and pull straight off Convection Broil Unit Pulsar Clean Lockout Relay Proof Timer Clean Timer K1 Relay K4 Relay K3 Relay Terminal Block K2 Relay 48 ...

Page 18: ...he oven Note Fan assembly is heavy 5 Disconnect the wires to remove the assembly from the oven and place the assembly on a flat surface for repair 36 in and 48 in Range Models 30 in Range Models Convection Fan Cover Spacer 4 Start Run Capacitor Convection Fan Motor Motor Cooling Fan Blade Convection Fan Assembly Mounting Screws 4 Cover Mounting Screws 4 5 22 Blade Mounting Screws Allen 2 Convectio...

Page 19: ...sembly 1 Open the oven door 2 Remove the 2 Torx screws securing the mounting plate to the front frame and pull the assembly out Door lock motor operation 1 When the oven controls are set for CLEAN power is applied to the K3 relay coil which will energize the lock motor 2 The lock motor drives the cam that closes the latch CLOSED switch As the lock hook engages the motor position switch will open s...

Page 20: ... air switch on the blower motor completes the circuit to the oven thermostat and hot wire relay To remove the blower assembly 1 Lift off the burner cap 2 Remove the left side burner assembly and disconnect the ignition wires 7 On the spark module cut the wire tie securing the module and disconnect the spark module from the wire harness by pulling straight off the connector 8 Lift the air duct out ...

Page 21: ...T STAT SEL SW SEL SW SEL SW ON LIGHT HEAT LIGHT SEL SW SEL SW N N 3 1 46 47 HIGH TEMP CUTOUT BM BAKE 27 in Oven BAKE 12 in Oven BROIL 12 in Oven BROIL 27 in Oven The Convection Fan will turn on as soon as the CONV switch is pressed and will remain on until the OFF switch is pressed or another mode of operation is selected Throughout the convection mode anytime the bake unit cycles on the broil uni...

Page 22: ... 22 36 in Range Wiring Diagram ...

Page 23: ... 23 36 in Range Schematic ...

Page 24: ... 24 48 in Range Wiring Diagram ...

Page 25: ... 25 48 in Range Schematic ...

Page 26: ... 26 30 in Range Schematic ...

Page 27: ... 27 30 in Range Wiring Diagram ...

Page 28: ... 28 Gas Cooktop Wiring Diagram ...

Page 29: ... 29 Gas Cooktop Wiring Schematic ...

Page 30: ... Canada 888 880 3030 Service trips to your home to teach you how to use the product Discoloration of the griddle plate Chipping of porcelain enamel grates Replacement of house fuses or resetting of circuit breakers Incidental or consequential damage caused by possible defects with this appliance Damage after delivery Damage to the product caused by accident fire floods or acts of God Failure of th...

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